Microfluidic Connector Sealing for Automated Nucleic Acid Cartridges

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Solution Overview

Problem

Current Lab-On-Chip (LOC) systems for nucleic acid analysis require complex preliminary treatments and specialized personnel due to the need for pre-treated samples, making them less accessible for simple and automated testing, especially in non-hospital environments.

Innovation Solution

A microfluidic cartridge system that automates the extraction and analysis of nucleic acids from biological samples using a disposable cartridge with integrated fluidic circuits and a control machine, employing gravity and suction pressure to move liquids and reagents, and includes a connector group for seamless integration with the machine, simplifying the treatment and analysis process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex preliminary treatments are performed manually, then analysis accuracy is improved, but device complexity and operational difficulty increase

Engineering Contradiction:
Improveanalysis accuracyVSAvoidtreatment process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple treatment operations (lysis, purification, concentration) into a single integrated microfluidic cartridge that performs all steps automatically. The cartridge integrates reagent reservoirs, reaction chambers, and fluid transport channels into one unified device that requires no external intervention for sample preparation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microfluidic cartridge is designed to perform sample preparation automatically without requiring specialized personnel. The device self-regulates fluid movement through capillary forces and integrated valves, automatically mixing reagents and processing samples without manual intervention beyond initial sample insertion.

Inventive Principle:
Principle #25Self-service

2Reliability

If manual pre-treatment is used, then sample quality is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesample qualityVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cartridge automatically performs all sample preparation steps including lysis, purification, and concentration without requiring user expertise. The device self-regulates through integrated capillary pumps and valves, making operation as simple as inserting the sample and retrieving results.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The microfluidic cartridge is designed to handle multiple sample types and treatment protocols within a single device. It can process different biological samples (blood, saliva, tissue) using the same basic platform, eliminating the need for specialized training for different sample types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If automated microfluidic system is implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveautomated operationVSAvoidmicrofluidic system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The complex analysis system is divided into separate functional modules: a disposable microfluidic cartridge for sample preparation and a reusable main unit for detection. This segmentation allows the complex automated functions to be contained in the cartridge while keeping the main unit simpler and more cost-effective.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses disposable microfluidic cartridges that are pre-filled with reagents and designed for single use. This eliminates the need for complex cleaning and maintenance systems, reducing the overall system complexity while maintaining automated operation. The cartridge is discarded after one use, eliminating contamination risks and maintenance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system simplifies the treatment and analysis of nucleic acids, reducing the need for specialized personnel and enabling fast, automated, and inexpensive testing, making it suitable for non-hospital environments by automating the extraction and analysis process within the microfluidic cartridge.

Implementation Method 1

The gasket 240 is cup-shaped with rectangular base and rounded edges (Figure 27) and comprises a sidewall 243A and a bottom wall 243B

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The needle 226, which has a generally cylindrical shape, is similar to hypodermic needles and thus has a smooth lateral surface, with very limited roughness so that it is unlikely to trap harmful agents

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentEP3505256B1Microfluidic connector group, microfluidic device and manufacturing process thereof, in particular for a cartridge for sample preparation and molecule analysis
Publication Date: 2023.10.04 STMICROELECTRONICS SRL
  • EP3505256B1 patent drawingFigure 1
  • EP3505256B1 patent drawingFigure 2
  • EP3505256B1 patent drawingFigure 3A

AI summary

A microfluidic group comprising a female connector (223) and a male needle connector (222). The female connector has a connector chamber (236) in a containment body (235); a duct (244) extending in the containment body (235) to a duct opening (244A) on a first face (236A) of the connector chamber (236); a needle entry hole (242) extending from a lateral face (235A) of the containment body (235) to a second face (236B), not facing the first face (236A) of the connector chamber (236); and a gasket (240) arranged in the connector chamber (236). The gasket has a side wall (243A) internally delimiting a cavity (245) and extending in part adjacent to the second face (235B) of the connector chamber (236). The cavity (245) of the gasket (240) faces the first face (236A) of the connector chamber (236) .