Microfluidic Core Stream Geometry for Stable Sheath Flow

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Solution Overview

Problem

Conventional microfluidic devices for sheath flow are complex and difficult to fabricate, limiting their efficiency and effectiveness in applications such as particle sorting and analysis.

Innovation Solution

A microfluidic particle processing assembly with a flow channel featuring a core stream forming geometry, including lateral and vertical fluid focusing components, and ultrasonic transducers to produce pressure waves, facilitating efficient sheath flow and particle focusing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sheath flow devices are used, then particle protection and alignment are achieved, but device complexity and fabrication difficulty increase

Engineering Contradiction:
Improveparticle protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple sheath flow channels (first and second sheath flow channels) into a single integrated structure that surrounds the sample flow channel, eliminating the need for separate complex alignment mechanisms while maintaining particle protection and alignment functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sheath flow channels serve multiple functions simultaneously: they protect particles from clogging the channel walls, align particles in single-file rows for inspection, and provide a controlled fluid environment, thereby reducing the need for additional specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If conventional sheath flow devices are used, then particle alignment is achieved, but fabrication difficulty increases

Engineering Contradiction:
Improveparticle alignmentVSAvoidfabrication difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The flow channel system is segmented into distinct functional regions: sample flow channels for particle introduction, sheath flow channels for surrounding fluid control, and inspection regions for particle analysis. This segmentation allows each component to be optimized independently and assembled through standard microfabrication techniques

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from two-dimensional planar flow channels to three-dimensional vertically stacked channel configurations, where sheath flow channels are positioned above and below sample flow channels. This vertical dimension enables better particle alignment and protection while maintaining fabrication simplicity through layer-by-layer manufacturing

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If higher flow velocities are used, then throughput increases, but cell shredding occurs without proper sheath flow

Engineering Contradiction:
ImprovethroughputVSAvoidcell shredding
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The sheath flow channels are positioned to surround the sample flow channel before particles enter the inspection region, creating a protective fluid cushion that absorbs and distributes shear forces, thereby preventing cell shredding even at high flow velocities

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The sheath fluid acts as an intermediary between the high-velocity sample flow and the channel walls, providing a缓冲 zone that reduces direct contact between particles and solid surfaces, thereby preventing mechanical damage while maintaining high throughput

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise alignment and high-throughput processing of particles by creating a stable sheath flow that prevents particle clogging and allows for faster flow velocities without cell shredding, enhancing the efficiency of particle sorting and analysis systems.

Implementation Method 1

ultrasonic transducers for producing pressure waves in the focusing region of each flow channel

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

The resulting sheath flow flows in a laminar state within an orifice or channel so that the particles are aligned and accurately pass through an orifice or channel in a single file row

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentUS11446665B2Hydrodynamic focusing apparatus and methods
Publication Date: 2022.09.20 CYTONOME ST LLC
  • US11446665B2 patent drawing
  • US11446665B2 patent drawing
  • US11446665B2 patent drawing

AI summary

A microfluidic chip having a micro channel for processing a sample is provided. The micro channel may focus the sample by using focusing fluid and a core stream forming geometry. The core stream forming geometry may include a lateral fluid focusing component and one or more vertical fluid focusing components. A microfluidic chip may include a plurality micro channels operating in parallel on a microfluidic chip.