Microfluidic Device Parallel Fluid Delivery and Emptying

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Solution Overview

Problem

Current microfluidic systems face challenges in efficiently delivering and emptying multiple processing channels in parallel due to flow imbalances, air bubble formation, and cross-intersections, which hinder high-throughput multi-step assays.

Innovation Solution

A microfluidic device with high-flow-resistant and hydrophilic conduits, a distributing channel, and a flushing channel allows for parallel delivery and emptying of common aqueous fluids by controlling pressure differentials, overcoming flow imbalances and air issues through capillary forces and valving effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cascading channel-splitting structure is used to distribute fluids to multiple processing units, then fluid distribution is improved, but air bubble expulsion becomes difficult and channel cross-intersection occurs

Engineering Contradiction:
Improvefluid distributionVSAvoidchannel structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent transitions from 2-D planar channel layouts to 3-D立体 structures by introducing vertical stacking of processing units and channels. Multiple processing units are arranged in different layers with inter-layer fluidic connections, allowing channels to pass through different z-heights without intersecting in the planar view. This dimensional transition resolves the channel cross-intersection problem while maintaining efficient fluid distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The fluidic system is segmented into multiple independent layers, each containing processing units and associated channels. The fluidic network is divided into separate routing paths in different spatial layers, with inter-layer connections established through vertical channels or ports. This segmentation allows independent optimization of each layer's channel layout without causing cross-intersections, while the hierarchical segmentation of fluid distribution paths prevents air bubble entrapment.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple processing units are flushed in parallel with common fluids, then throughput is improved, but flow imbalance and air bubble formation occur

Engineering Contradiction:
ImprovethroughputVSAvoidflow synchronization
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces intermediary fluidic elements such as common fluid reservoirs, distribution manifolds, and balancing channels that act as mediators between the fluid source and multiple processing units. These intermediary structures provide centralized control points for fluid distribution and enable synchronized flushing of multiple channels by coordinating fluid delivery through common pathways before branching to individual units.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent designs the fluidic network to achieve equipotential flow conditions by creating balanced hydraulic resistance paths to each processing unit. Common fluid distribution channels are positioned and dimensioned to provide equal or controlled flow resistance to all processing units, ensuring that fluids flow synchronously through parallel channels. This equipotential design prevents flow imbalance and reduces air bubble formation by maintaining consistent pressure gradients across all channels during parallel flushing operations.

Inventive Principle:
Principle #12Equipotentiality

3Reliability

If channel dimensions are reduced to increase flow resistance, then surface effect is overcome, but fluid expulsion becomes difficult

Engineering Contradiction:
Improveflow controlVSAvoidfluid emptying
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs dynamic channel dimensioning where channel cross-sectional areas vary along their length rather than remaining constant. Channels may start with larger dimensions at the inlet to facilitate fluid entry and then taper to smaller dimensions in mid-sections to increase flow resistance and overcome surface effects. The outlet regions may again expand or include enlargement features to facilitate complete fluid expulsion. This dynamic variation in channel geometry allows optimization of different flow stages within the same channel structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes changes in channel geometric parameters (width, height, cross-sectional area) at different positions to control fluid flow characteristics. By modifying channel dimensions along the flow path, the system achieves high flow resistance in critical sections to overcome surface tension effects, while maintaining easier fluid expulsion capability at outlet regions. The parameter changes are strategically designed to address different flow challenges at different locations within the fluidic network.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and synchronized fluid delivery and removal across multiple channels, ensuring consistent processing conditions and preventing cross-contamination, thereby facilitating high-throughput multi-step assays.

Implementation Method 1

each of the processing channels comprises an inlet, an outlet, and a high-flow-resistant and hydrophilic conduit; a distributing channel, wherein the distributing channel comprises an upstream end and a downstream end, and is in fluid communication with each inlet of the processing channels via the high-flow-resistant and hydrophilic conduit

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

allowing for parallel delivery and emptying of common aqueous fluids by controlling pressure differentials

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS8003063B2Microfluidic devices and methods for multiple analyte detection
Publication Date: 2011.08.23 CAPITALBIO CORP
  • US8003063B2 patent drawing
  • US8003063B2 patent drawing
  • US8003063B2 patent drawing

AI summary

The invention is directed to microfluidic devices comprising at least two processing channels, wherein each of the processing channels comprises an inlet, an outlet, and a high-flow-resistant and hydrophilic conduit; a distributing channel, wherein the distributing channel comprises an upstream end and a downstream end, and is in fluid communication with each inlet of the processing channels via the high-flow-resistant and hydrophilic conduit; and a flushing channel, wherein the flushing channel comprises an upstream end and a downstream end, and is in fluid communication with each outlet of the processing channels. The invention also provides methods of using the microfluidic devices.