Microfluidic Device Rotary Vibration Sample Metering

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Solution Overview

Problem

Current lab-on-a-chip (LOC) devices face challenges in performing accurate sample preparation and sample volume metering, leading to inconsistent and unreliable results due to the lack of stability and high fabrication costs, which is a barrier for local clinics and workshops lacking advanced laboratory facilities.

Innovation Solution

A microfluidic device with a rotary and vibration unit for sample preparation and volume metering, featuring a drive module with a microfluidic platform that includes an injection chamber, metering chamber, and reaction chamber, utilizing centrifugal force and vibration to isolate and transfer samples, reducing manual errors and variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual volume metering is used in LOC devices, then ease of operation is improved, but measurement precision deteriorates due to manmade errors and volume variations

Engineering Contradiction:
Improveease of operationVSAvoidvolume metering precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical volume metering with an automated microfluidic system that uses centrifugal force and capillary action to control fluid movement. The rotary unit and vibration unit automatically perform sample transfer and mixing, eliminating manual errors while maintaining ease of operation through automated volume metering with precision better than 1% variation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If capillary siphoning is used for sample transport, then device complexity is reduced, but reliability deteriorates due to unstable and hard-to-fabricate structures

Engineering Contradiction:
Improvedevice complexityVSAvoidsample transport reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a rotary unit that dynamically rotates to generate centrifugal force for sample transport, replacing static capillary siphoning structures. This dynamic mechanism provides reliable and repeatable sample transport with better than 1% volume variation, while the rotary structure remains simple to fabricate using standard microfluidic techniques.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If centrifugation is used for sample preparation, then measurement precision is improved through better sample purification, but device complexity increases due to additional equipment requirements

Engineering Contradiction:
Improvesample preparation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the centrifugation function directly into the microfluidic chip by integrating a rotary unit with centrifugal force generation capability. This eliminates the need for separate external centrifuges, reducing overall device complexity while maintaining the precision benefits of centrifugal sample preparation and purification.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If advanced instruments are used for sample preparation and metering, then measurement precision is improved, but manufacturing cost increases creating barriers for local clinics

Engineering Contradiction:
Improvesample analysis accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs disposable microfluidic chips with integrated sample preparation and metering functions, eliminating the need for expensive reusable instruments. The chips are manufactured using low-cost techniques and can be discarded after single use, providing high-precision sample analysis at affordable costs suitable for resource-limited settings.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

5Ease of operation

If LOC devices are made portable and simple, then ease of operation is improved, but reliability deteriorates due to inability to perform proper sample preparation and volume metering

Engineering Contradiction:
ImproveportabilityVSAvoidtest result accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent integrates multiple functions including sample preparation, volume metering, mixing, and analysis into a single portable microfluidic device. The rotary unit and vibration unit provide universal capabilities for various sample types and assays, maintaining high reliability with better than 1% volume variation while preserving portability and ease of operation for point-of-care testing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microfluidic device provides stable, reliable, and consistent results for assays with small sample volumes, enhancing accuracy and reproducibility, and is cost-effective for fabrication, suitable for various testing fields including medical and environmental testing.

Implementation Method 1

One common sample preparation is centrifugation. Centrifugation provides a fast but low-cost way to purify crude samples. Centrifugation utilizes the centrifugal force and density of substances to isolate subsamples.

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

The microfluidic platform then vibrates to transfer the sample from the metering chamber into that reaction chamber containing a test strip.

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS9737890B2Microfluidic device and method for operating thereof
Publication Date: 2017.08.22 ZHEJIANG PUSHKANG BIOTECHNOLOGY CO LTD
  • US9737890B2 patent drawing
  • US9737890B2 patent drawing
  • US9737890B2 patent drawing

AI summary

The present invention provides a microfluidic device which comprises a drive module and a microfluidic platform. The drive module further comprises a rotary unit and a vibration unit for driving the microfluidic platform, and the microfluidic platform further comprises multiple microfluidic elements for performing tests. The present invention also provides a method for operating a microfluidic device. The method comprises steps using the rotary unit and steps using the vibration unit to distribute sample in a microfluidic structure.