Microfluidic Distribution Scheme With Valve-less Resistance

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Solution Overview

Problem

Microfluidic devices face challenges in controlling fluid behavior and preventing contamination within microchannels, particularly when dealing with multiple inlets and reagents, leading to backpressure and contamination issues that affect the purity and accuracy of chemical reactions.

Innovation Solution

A microfluidic device with a shared supply system and valve-less fluidic resistance elements at each inlet, which increases fluidic resistance to reduce diffusion and contamination, allowing for simultaneous supply of reagents to multiple microreactors without the need for microvalves, thereby minimizing contamination and backpressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If microvalves are used to control fluid flow to each microreactor inlet, then reagent supply control is improved, but device complexity increases

Engineering Contradiction:
Improvereagent supply controlVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes valves from the microfluidic device entirely, extracting the fluid control function to external equipment. This eliminates the complexity of integrating valves into the chip while maintaining precise reagent supply control through external pump and valve systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a hydrophobic coating as an intermediary layer on the channel walls. This coating acts as a selective barrier that prevents unwanted reagent diffusion into microreactors while allowing intended reagent flow, replacing the need for mechanical valves at each inlet.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If shared supply systems are used to reduce device complexity, then contamination control becomes more difficult

Engineering Contradiction:
Improvedevice complexityVSAvoidcontamination
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The hydrophobic coating serves as a protective intermediary between the shared supply system and the microreactors. It selectively blocks unwanted reagent diffusion while permitting controlled reagent delivery, enabling contamination-free operation with shared supply lines.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies hydrophobic properties locally at the channel-microreactor interfaces where contamination risk is highest. This localized treatment maintains reagent purity without requiring individual supply systems for each microreactor.

Inventive Principle:
Principle #3Local quality

3Productivity

If microchannels are made smaller to increase reaction throughput, then reaction speed is improved, but fluid control difficulty increases

Engineering Contradiction:
Improvereaction throughputVSAvoidfluid control
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent exploits hydrophobic-hydrophilic interfacial phenomena to control fluid behavior in microchannels. The hydrophobic coating creates capillary pressure barriers that prevent backflow and diffusion, enabling reliable fluid control in small channels without complex mechanical systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent replaces mechanical fluid control mechanisms (valves, pumps integrated in the chip) with surface chemistry-based control. The hydrophobic coating provides passive, valve-less control of fluid flow and diffusion, simplifying operation while maintaining precise control in microscale channels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-purity reagent supply to a large number of microreactors, reducing the complexity and cost of the device while maintaining high-throughput capabilities and minimizing contamination risks, facilitating efficient chemical reactions.

Implementation Method 1

preventing diffusion of unwanted reagents (nucleotides in the case of DNA sequencing) into the reaction chamber

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11471887B2Microfluidic distribution scheme
Publication Date: 2022.10.18 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • US11471887B2 patent drawing
  • US11471887B2 patent drawing
  • US11471887B2 patent drawing

AI summary

A microfluidic device comprising a plurality of microreactors is provided. Each microreactor includes at least a first inlet and a second inlet for supplying a first fluid and a second fluid, respectively, to said microreactor and at least one waste channel for draining fluid from said microreactor. The device further comprises a shared first microfluidic supply system for supplying a first fluid to the first inlets of the plurality of microreactors, a shared second microfluidic supply system for supplying a second fluid to the second inlets of the plurality of microreactors. At least one of said inlets to each microreactor comprises at least one valve-less fluidic resistance element having a fluidic resistance that is substantially larger than the fluidic resistance of the corresponding shared microfluidic supply system. A chemical reaction sequencer apparatus including the microfluidic device and a method for supplying reagents to a plurality of microreactors are also provided.