Microfluidic Chip Diversion Structure for Antibody Redissolution

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Solution Overview

Problem

Microfluidic chips face issues with uneven sample distribution and retention during liquid inlet, leading to reduced detection efficiency and accuracy due to ineffective redissolution of lyophilized antibodies in the reaction zone.

Innovation Solution

A microfluidic flow channel structure with division zones and a reaction zone, featuring a diversion structure that creates multiple liquid outlets and velocity components to enhance flow velocity and shear forces, facilitating better antibody redissolution and sample utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional microfluidic chip structure is used, then the device complexity is low, but the sample distribution is uneven and sample retention occurs during liquid inlet

Engineering Contradiction:
Improvesample distribution uniformityVSAvoidflow channel structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The flow channel is divided into multiple division zones (first division zone, second division zone, etc.) separated by division walls. Each division zone has its own liquid inlet and diversion structure, allowing independent control and distribution of samples to different reaction zones, thereby achieving uniform sample distribution without excessive overall complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the flow channel are designed with different characteristics: division zones with diversion structures for sample distribution, reaction zones for antibody-redissolved sample reactions, and specific geometric configurations (e.g., trapezoidal flow channels) to optimize local flow patterns and prevent retention

Inventive Principle:
Principle #3Local quality

2Measurement precision

If a conventional microfluidic chip structure is used, then the device complexity is low, but the detection accuracy and precision are reduced due to sample retention

Engineering Contradiction:
Improvedetection accuracyVSAvoidflow channel structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flow channel incorporates dynamic flow control through diversion structures that can direct liquid flow to different paths. The trapezoidal flow channel geometry and division walls create dynamic flow patterns that prevent sample retention and ensure complete redissolution of antibodies, thereby improving detection precision

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces vertical dimension complexity through multi-layer stacking of division zones and reaction zones. This three-dimensional arrangement increases the surface area for sample distribution and reaction, improving detection accuracy while managing complexity through vertical integration rather than horizontal expansion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If lyophilized antibodies are used in the reaction zone, then the antibody storage stability is improved, but the redissolution efficiency is insufficient

Engineering Contradiction:
Improveantibody redissolution speedVSAvoidantibody concentration
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The flow channel structure is designed in advance to facilitate rapid redissolution: division zones with diversion structures pre-positioned to direct liquid flow over the lyophilized antibody zones, trapezoidal geometries that optimize wetting and dissolution, ensuring fast redissolution before the reaction begins

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes hydraulic flow dynamics to enhance redissolution: controlled liquid flow rates through division zones, pressure gradients created by the diversion structures, and flow patterns that maximize contact between liquid and lyophilized antibodies, achieving rapid and complete redissolution

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Productivity

If the flow channel structure is simplified, then the manufacturing cost is reduced, but the sample utilization is insufficient

Engineering Contradiction:
Improvesample utilization rateVSAvoidflow channel structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The division walls and diversion structures serve multiple functions: they guide liquid flow, distribute samples uniformly, prevent retention, and facilitate rapid redissolution of antibodies. This multi-functionality increases sample utilization without requiring separate components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The flow channel structure ensures continuous and uniform sample distribution through all division zones and reaction zones. The diversion structures maintain continuous liquid flow over the lyophilized antibodies, ensuring complete redissolution and maximum sample utilization without interruption or waste

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves the redissolving speed of lyophilized antibodies, reduces reaction time, and increases the accuracy and precision of detection, while enhancing sample utilization and throughput in microfluidic chip applications.

Implementation Method 1

the diversion structure at least includes a first diversion wall, which is arranged opposite the first division wall; a first division channel is formed between the first diversion wall and the first division wall

Methodology Applied
Scientific EffectShear forces: Shear Stress

Data Source

PatentUS20240246074A1Microfluidic Flow Channel Structure and Microfluidic Chip
Publication Date: 2024.07.25 BOE TECHNOLOGY GROUP CO LTD
  • US20240246074A1 patent drawing
  • US20240246074A1 patent drawing
  • US20240246074A1 patent drawing

AI summary

A microfluidic flow channel structure and a microfluidic chip are described. The microfluidic flow channel structure includes a main chamber, wherein the main chamber includes at least two division zones and a reaction zone, and the at least two division zones are respectively connected with the reaction zone, wherein each division zone includes a first division wall, and the first division wall is provided with an opening for liquid inlet; a diversion structure is arranged at the opening of at least one division zone, and the diversion structure at least includes a first diversion wall, which is arranged opposite the first division wall; a first division channel is formed between the first diversion wall and the first division wall, and the first division channel includes at least two liquid outlets.