Microfluidic Lab-on-a-Chip for Rapid DNA Gene Synthesis

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Solution Overview

Problem

Current DNA data storage methods are inefficient, requiring an 8 to 9 order of magnitude improvement in writing speed to match the capabilities of magnetic disk drives and tapes, as a single DNA base pair can store only 2 bits, necessitating the storage of 4000 Giga-base pairs in an hour to compete with existing technologies.

Innovation Solution

A microfluidic lab-on-a-chip system is developed, utilizing a hydrophobic fluidic platform with DNA symbol and linker libraries, where DNA symbols and linkers are combined via voltage to form oligos, which are then assembled into genes at a high rate, enabling rapid DNA strand synthesis for data storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If current DNA writing methods are used, then DNA strands can be written, but the writing speed is extremely slow (15 base pairs per hour)

Engineering Contradiction:
ImproveDNA writing speedVSAvoidTime required to write DNA data
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The invention segments the DNA writing process into parallel microfluidic reactions occurring simultaneously across thousands of droplets on the chip surface, enabling massive parallelization of the synthesis process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces traditional mechanical assembly methods with voltage-controlled electrowetting to manipulate DNA-containing droplets, enabling rapid and precise control of reaction components without mechanical movement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If DNA data storage is to compete with magnetic disk drives, then 4000 Giga-base pairs must be stored in an hour, but current technology cannot achieve this rate

Engineering Contradiction:
ImproveDNA synthesis throughputVSAvoidViability of DNA data storage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention transitions from linear sequential DNA synthesis to two-dimensional parallel processing across a chip surface with thousands of simultaneous reaction sites, dramatically increasing throughput

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention changes the physical state and organization of DNA synthesis reactions by using emulsion droplets as isolated reaction compartments, enabling parallel processing while maintaining reaction reliability

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If a single DNA base pair stores only 2 bits, then high storage density is achieved, but the writing speed must be 8 to 9 orders of magnitude faster to be viable

Engineering Contradiction:
ImproveData storage densityVSAvoidWriting speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The invention performs preliminary preparation of DNA components in separate droplets before combining them in controlled reactions, enabling rapid assembly without compromising synthesis accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses voltage-controlled electrowetting as an intermediary mechanism to precisely control the mixing and reaction of DNA components, enabling rapid manipulation without direct mechanical contact

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances the synthesis rate of DNA genes, allowing for the storage of usable data amounts by leveraging oligo libraries and parallel reactions, thereby improving the viability of DNA data storage technology.

Implementation Method 1

moving, via voltage, a plurality of DNA symbols from a first set of inlets and a plurality of DNA linkers from a second set of inlets across a hydrophobic fluidic platform

Methodology Applied
Scientific EffectElectrowetting: Electrowetting

Data Source

PatentUS11939570B2Microfluidic lab-on-a-chip for gene synthesis
Publication Date: 2024.03.26 SEAGATE TECH LLC
  • US11939570B2 patent drawing
  • US11939570B2 patent drawing
  • US11939570B2 patent drawing

AI summary

A microfluidic lab-on-a-chip system for DNA gene assembly that utilizes a DNA symbol library and a DNA linker library. The lab-on-a-chip has a fluidic platform with a plurality of arrays operably connected to a voltage source and a controller for the voltage source, a set of first inlets operably connected to the fluidic platform, each first inlet for one DNA symbol from a DNA symbol library, a set of second inlets operably connected to the fluidic platform, each second inlet for one DNA linker from a DNA linker library, and a mixing area operably connected to the fluidic platform and to the plurality of first inlets and the plurality of second inlets.