Microfluidic Droplet Injector for Time-Resolved SFX

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Solution Overview

Problem

Serial femtosecond crystallography (SFX) at X-ray free electron lasers (XFELs) faces challenges with high sample consumption, particularly in time-resolved experiments, due to the need for large amounts of protein samples to obtain complete data sets, which limits the broader application of this technology in macromolecular crystallography.

Innovation Solution

A modular microfluidic droplet injector (MDI) is developed, utilizing segmented droplet generation and a mix-and-inject approach to reduce sample consumption, enabling efficient delivery of protein crystals with a 3D-printed design that optimizes droplet injection conditions, achieving up to a 4-fold reduction in sample usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If continuous crystal suspension injection is used for SFX at XFELs, then complete data sets can be collected, but sample consumption is high

Engineering Contradiction:
Improvesample consumptionVSAvoiddata set completeness
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent segments the continuous crystal suspension injection into discrete droplets using a microfluidic droplet generator. Each droplet contains a finite amount of protein crystals and is injected individually into the XFEL beam path. This segmentation allows precise control over the amount of sample delivered to the beam, reducing overall sample consumption while maintaining the ability to collect complete data sets through multiple droplet injections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic droplet generation and injection at frequencies synchronized with the XFEL pulse structure. The microfluidic system generates droplets at regular intervals, creating a periodic injection pattern that matches the repetitive nature of XFEL pulses. This periodic action enables efficient sample utilization by delivering crystals in controlled cycles rather than continuous flow, reducing waste while ensuring complete data collection.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If time-resolved SFX experiments are performed with multiple time points, then reaction dynamics can be measured, but sample consumption increases significantly

Engineering Contradiction:
Improvereaction dynamics measurement capabilityVSAvoidsample consumption
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent incorporates a mixing chamber upstream of the droplet generator where substrates and proteins are mixed before droplet formation. This preliminary mixing action occurs in a controlled microfluidic environment, allowing reaction dynamics to be initiated and progressed to desired time points before the crystals are encapsulated in droplets and injected. This enables time-resolved measurements at multiple time points while minimizing the total sample amount needed, as each droplet represents a discrete, controllable reaction state.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If droplet generation is used to reduce sample consumption, then sample efficiency improves, but device complexity increases

Engineering Contradiction:
Improvesample consumptionVSAvoidinjection system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single integrated microfluidic droplet generator device. The system combines droplet generation, substrate mixing, and crystal encapsulation in one compact unit that interfaces directly with the XFEL beam path. By consolidating these functions into a single device rather than requiring separate components for each function, the patent reduces overall system complexity while maintaining the sample efficiency benefits of droplet-based injection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MDI system allows for precise measurement of protein interactions while significantly reducing sample consumption, enabling the collection of full data sets with up to 97% sample conservation compared to continuous crystal suspension injection, and facilitates the determination of room-temperature structures with high resolution, as demonstrated by the first room-temperature structure of NQO1 at 2.7 Å resolution.

Implementation Method 1

a first intersection point of the substrate channel and the crystal channel to form a sample channel supplying a sample solution, the droplet generator mixes the substrate solution and the crystal solution at the first intersection point

Methodology Applied
Scientific EffectFluid flow mixing:

Implementation Method 2

the droplet generation conditions through electrical stimulation were investigated

Methodology Applied
Scientific EffectElectrical stimulation:

Implementation Method 3

The nozzle receives the segmented droplet of the sample solution surrounded by the oil solution from the droplet generator and jets the segmented droplet of the sample solution surrounded by the oil solution from the MDI for SFX

Methodology Applied
Scientific EffectGas dynamic virtual nozzle:

Implementation Method 4

the intense, ultrashort XFEL pulse triggers a cascade of ionization events that ends with the crystal exploding

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 5

diffraction patterns can be recorded on a detector before structure-altering radiation damage becomes apparent

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20240382962A1Droplet injector for time-resolved crystallography with xfels
Publication Date: 2024.11.21 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US20240382962A1 patent drawing
  • US20240382962A1 patent drawing
  • US20240382962A1 patent drawing

AI summary

A microfluidic droplet injector (MDI) for serial femtosecond crystallography (SFX). The MDI includes a droplet generator, a droplet detector, and a nozzle. The droplet generator includes an oil channel configured to supply an oil solution at a first flow rate, a substrate channel configured to supply a substrate solution at a second flow rate, a crystal channel configured to supply a crystal solution at the second flow rate, a first intersection point of the substrate channel and the crystal channel to form a sample channel configured to supply a sample solution, the droplet generator configured to mix the substrate solution and the crystal solution at the first intersection point to initiate a reaction between the substrate solution and the crystal solution in the sample solution, the reaction including a first delay based on the second flow rate, and a second intersection point of the oil channel and the sample channel, the droplet generator configured to generate a segmented droplet of the sample solution surrounded by the oil solution at the second intersection point based on the first flow rate and the second flow rate. The droplet detector is configured to receive the segmented droplet of the sample solution surrounded by the oil solution from the droplet generator and detect a presence of the segmented droplet. The nozzle is configured to receive the segmented droplet of the sample solution surrounded by the oil solution from the droplet generator and jet the segmented droplet of the sample solution surrounded by the oil solution from the MDI for SFX, such that SFX occurs on the segmented droplet including the reaction at the first delay.