Microfluidic Droplet Mixer with Optical Error Correction

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Solution Overview

Problem

Current PCR systems face limitations in throughput due to well-based technology, with sample preparation being a time-consuming and manual process, and are not optimized for the rapid advancements in genetic and genomic analysis instruments like DNA sequencing.

Innovation Solution

A system that includes a mixer to segment liquids into droplets, a detector to monitor light emissions from mixed droplets for proper mixing, and a processor to determine the presence of fluorescent dyes, enabling efficient mixing and processing of samples in a continuous flow format.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If well-based technology is used for PCR systems, then sample preparation can be performed manually, but the throughput is limited to approximately 500 samples per hour

Engineering Contradiction:
ImprovethroughputVSAvoidsample preparation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system segments samples into individual droplets that can be processed independently in a continuous flow stream, replacing the traditional well-based format. This segmentation enables parallel processing of multiple samples through the same optical detection system, dramatically increasing throughput from 500 samples per hour to potentially thousands of samples per hour while eliminating manual sample preparation steps.

Inventive Principle:
Principle #1Segmentation

2Productivity

If manual sample preparation is used, then samples can be loaded into the PCR system, but the process is time-consuming and limits overall throughput

Engineering Contradiction:
Improveoverall sample throughputVSAvoidsample preparation automation
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The system employs automated liquid handling robots and microfluidic devices that perform sample preparation, mixing, and droplet generation without human intervention. The automated system prepares samples by combining reagents and samples in controlled environments, then automatically loads them into the continuous flow stream for PCR processing, eliminating the manual sample preparation bottleneck.

Inventive Principle:
Principle #25Self-service

3Speed

If current PCR systems are used, then samples can be analyzed, but the system performance does not keep up with advancements in genetic and genomic analysis instruments

Engineering Contradiction:
Improveanalysis speedVSAvoidsystem architecture
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system replaces traditional mechanical well-based PCR processing with a continuous flow microfluidic system that uses fluid dynamics and automated robotic manipulation. This substitution enables faster sample throughput and integration with modern high-speed genetic analysis instruments, allowing the PCR system to keep pace with advancements in sequencing and genomic analysis technologies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the throughput of PCR systems by automating sample preparation and mixing, allowing for faster and more efficient analysis of biological targets, aligning with the demands of advanced genetic and genomic analysis instruments.

Implementation Method 1

the detector is configured to monitor light from a mixed droplet for determining the presence or absence of the at least one first liquid droplet and the at least one second liquid droplet in the mixed droplet

Methodology Applied
Scientific EffectLight emission detection: Fluorescence

Data Source

PatentEP2694213B1Biological detection system
Publication Date: 2020.05.06 STOKES BIO LTD
  • EP2694213B1 patent drawingFigure 1
  • EP2694213B1 patent drawingFigure 2
  • EP2694213B1 patent drawingFigure 3

AI summary

Provided herein is a biological detection system and method of use wherein the biological detection system comprises at least one mixer or liquid bridge for combining at least two liquid droplets and an error correction system for detecting whether or not proper mixing or combining of the two component droplets have occurred.