Microfluidic Electroporation with Planar Flow Channel

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Solution Overview

Problem

Current electroporation systems lack scalability, flow control, and uniformity of electric field, making them inefficient for modifying cells, particularly in handling small samples and optimizing parameters for cell modifications.

Innovation Solution

A microfluidic device with a planar flow channel, paired electrodes, and a modular system for fluid and voltage control, allowing for efficient handling of small samples and scalable optimization of electroporation parameters, including cell type, concentration, and voltage waveform, to enhance transfection efficiency and cell viability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If cylindrical pipette tips with electrodes are used for electroporation, then the device structure is simple, but the scalability, flow control, and uniformity of electric field are poor

Engineering Contradiction:
Improvedevice structureVSAvoiduniformity of electric field
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The device is segmented into distinct functional modules: a microfluidic chip with planar flow channel, separate electrode assembly, and integrated control system. This segmentation allows each component to be optimized independently, achieving uniform electric field distribution in the planar channel while maintaining overall system simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a cylindrical three-dimensional electrode configuration to a planar two-dimensional flow channel with flat electrodes. This dimensional change enables superior electric field uniformity and scalability while preserving ease of manufacturing through standard microfabrication techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If traditional electroporation systems are used, then the system structure is simple, but the ability to handle small samples and optimize parameters efficiently is limited

Engineering Contradiction:
Improvesystem structureVSAvoidefficiency of handling small samples
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system employs a microfluidic hydraulic system with integrated pumps and flow control mechanisms to precisely deliver small sample volumes through the planar channel. This enables efficient handling and rapid processing of small samples while maintaining system structural simplicity through integration.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system incorporates integrated control modules that enable rapid adjustment of electroporation parameters (voltage, pulse duration, flow rate) without restructuring the device. This allows efficient optimization for different cell types and small sample conditions while keeping the base device structure simple and modular.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional electroporation devices are used, then the device design is straightforward, but the scalability from small to large volume systems is poor

Engineering Contradiction:
Improvedevice designVSAvoidscalability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The planar microfluidic chip design serves as a universal platform that can process various cell types and sample volumes. The standardized interface and modular architecture allow seamless scaling from small research samples to larger production volumes by simply adjusting flow parameters and connecting multiple chips in parallel, without redesigning the core device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise control over electroporation conditions, achieving high transfection efficiency and cell viability, as demonstrated by 97% GFP expression with 95.2% viability using a specific voltage waveform, and allows for rapid testing of various conditions across multiple samples.

Implementation Method 1

Electroporation is a process used to modify cells by insertion of biomolecules

Methodology Applied
Scientific EffectElectroporation: Electric Field

Data Source

PatentUS20230109873A1Devices, methods, and systems for electroporation using controlled parameters
Publication Date: 2023.04.13 CYTEQUEST INC
  • US20230109873A1 patent drawing
  • US20230109873A1 patent drawing
  • US20230109873A1 patent drawing

AI summary

Disclosed are microfluidic flow-based electroporation systems that have a flow device, an electrical control module, a fluid delivery module, and a multi-well module. The systems can be used in methods of selecting an electroporation parameter, and in methods of electroporating cells using the selected parameters.