Feedback-Controlled Microfluidic Electroporation for Single-Cell Transfection

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Solution Overview

Problem

Current electroporation methods face challenges in achieving efficient and reliable transfection of cells, particularly for hard-to-transfect cell lines like primary and stem cells, due to poor understanding of molecular transport mechanisms and variability in cell permeabilization thresholds, leading to inefficient and potentially damaging electrical treatments.

Innovation Solution

A microfluidic electroporation system with a feedback-controlled, intelligent system that uses impedance monitoring to detect and adjust electrical signals for individual cells, applying a high-amplitude permeabilization signal followed by a low-amplitude delivery signal to ensure efficient molecule uptake while minimizing cell damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional electroporation is performed on cell populations, then throughput is achieved, but transfection efficiency is poor due to variability in cell properties

Engineering Contradiction:
ImprovethroughputVSAvoidtransfection efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the cell population into individual cells, with each cell being electroporated separately in a microfluidic device. This segmentation allows customization of electrical parameters for each cell based on its specific properties, resolving the contradiction between maintaining high throughput and achieving reliable transfection for each individual cell.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts electrical parameters (voltage, pulse duration) for each cell based on real-time impedance measurements. This dynamic adaptation allows the electroporation conditions to be optimized for each cell's characteristics while maintaining continuous flow operation, thus achieving both high throughput and reliable transfection.

Inventive Principle:
Principle #15Dynamics

2Productivity

If high-amplitude electrical signals are applied to achieve permeabilization, then molecular delivery efficiency is improved, but cell damage increases

Engineering Contradiction:
Improvemolecular delivery efficiencyVSAvoidcell damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system uses real-time impedance feedback to monitor cell state during electroporation. Based on this feedback, the control system dynamically adjusts the amplitude and duration of electrical pulses to achieve sufficient membrane permeabilization for molecular delivery while preventing excessive damage to the cell structure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs precise control and dynamic adjustment of electrical parameters (voltage amplitude, pulse duration, pulse frequency) based on real-time impedance measurements. This parameter optimization allows achieving the minimum necessary permeabilization for efficient molecular delivery while minimizing cell damage.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If electroporation conditions are optimized for average cell properties, then general applicability is maintained, but efficiency for individual cells varies

Engineering Contradiction:
Improvegeneral applicabilityVSAvoidtransfection efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Each cell effectively performs self-diagnosis through impedance measurement, revealing its own electrical properties. The system then uses this self-provided information to automatically adjust electroporation parameters optimized for that specific cell, eliminating the need for pre-knowledge of cell properties and achieving high efficiency for diverse cell types.

Inventive Principle:
Principle #25Self-service

4Productivity

If continuous-flow processing is implemented, then throughput is increased, but control over individual cells is reduced

Engineering Contradiction:
ImprovethroughputVSAvoidcontrol precision
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces manual control mechanisms with automated electronic control systems that use real-time impedance feedback. This substitution enables precise control of electrical parameters for each cell in continuous flow, maintaining individual cell control while achieving high throughput through automated processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances transfection efficiency and cell viability by tailoring electrical parameters to each cell's characteristics, improving the reliability and safety of molecular delivery in a continuous-flow process.

Implementation Method 1

a sensing unit, wherein the sensing unit is adapted to detect the impedance of the detection area

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

a pair of electrodes adapted to apply an electrical field across the detection area

Methodology Applied
Scientific EffectElectrical Field: Electric Field

Implementation Method 3

During electroporation, genes or other macromolecules are mixed with the live cells in a buffer medium and short pulses of high electric fields are applied. The cell membranes are transiently made porous

Methodology Applied
Scientific EffectElectroporation:

Implementation Method 4

a signal generator unit, wherein the signal generator unit is capable of generating a cell detection signal and a permeabilization signal through the electrodes

Methodology Applied
Scientific EffectElectrical Signal Generation:

Data Source

PatentUS11987777B2High throughput, feedback-controlled electroporation microdevice for efficient molecular delivery into single cells
Publication Date: 2024.05.21 RUTGERS THE STATE UNIV
  • US11987777B2 patent drawing
  • US11987777B2 patent drawing
  • US11987777B2 patent drawing

AI summary

Systems and methods for cell electroporation and molecular delivery using an intelligent, feedback controlled, microscale electroporation system for transfecting single cells.