On-Chip Microfluidic Filtration for Gel Bead Clog Prevention

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Solution Overview

Problem

Microfluidic systems experience increased likelihood of blockage due to debris and debris/clumps in reagents, particularly in gel bead emulsion processing, leading to inefficiencies and clogging.

Innovation Solution

A microfluidic device with a channel featuring a filter feature comprising a field of physical obstacles arranged to separate particles, integrated with a reservoir and compartments, designed to reduce blockage by filtering particles and debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If microfluidic channel dimensions are decreased to improve resolution and manipulation capability, then the likelihood of blockage increases

Engineering Contradiction:
Improvefluid manipulation precisionVSAvoidchannel blockage resistance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The filter feature is positioned upstream in the microfluidic channel to perform preliminary filtration of particles and debris before they can enter and block the narrower downstream channels. This proactive approach removes harmful elements in advance, allowing the system to maintain small channel dimensions for high precision fluid manipulation without suffering from increased blockage susceptibility.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If gel bead emulsion is used for biological sample processing, then processing capability is improved, but blockage susceptibility increases

Engineering Contradiction:
Improvesample processing capabilityVSAvoidchannel blockage resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The filter feature acts as an intermediary element between the gel bead emulsion source and the microfluidic channels. It intercepts and removes particles and debris from the emulsion before the fluid enters the channels, enabling the system to process gel bead emulsions efficiently while preventing the increased blockage susceptibility that would otherwise occur.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If filter feature is added to reduce blockage, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvechannel blockage resistanceVSAvoidmicrofluidic device structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter feature is segmented into multiple discrete elements or structures distributed within the channel rather than a single complex filter assembly. This segmentation approach simplifies the overall device structure by using multiple simple components to achieve the filtration function, avoiding the need for complex integrated filter systems while still effectively reducing blockage.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively filters particles and debris, reducing blockages and enhancing the efficiency of fluid flow, enabling further processing and analysis of biological samples.

Implementation Method 1

at least one filter feature in the channel, where the at least one filter feature comprises a field of a plurality of physical obstacles configured and arranged in the channel, where the at least one filter feature separates the particles in the fluid upon flow of the fluid from the reservoir through the channel

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS20260091389A1Microfluidic on-chip filters
Publication Date: 2026.04.02 10X GENOMICS INC
  • US20260091389A1 patent drawing
  • US20260091389A1 patent drawing
  • US20260091389A1 patent drawing

AI summary

A microfluidic system for manipulating particles in a fluid is provided. The system includes a microfluidic chip having at least one channel and at least one filter feature, wherein the filter feature includes a field of physical obstacles configured and arranged to remove physical contaminants associated with the particles. The filter features are particularly suited to remove contaminants associated with gel beads manipulated by microfluidic handling.