Microfluidic Flow Rate Stabilization via Medium Reinjection

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Solution Overview

Problem

Current microfluidic systems for identifying, tracking, and sorting cells or particulates lack speed and accuracy due to fluctuations in volumetric flow rates, affecting inter-particle spacing, timing, and positioning.

Innovation Solution

A method and system that control the volumetric flow rate in a microfluidic sorting system by passing a medium through a primary channel, sensing particles, and using a sorting junction with secondary channels to maintain a consistent flow rate, allowing for precise sorting and reinjection of the medium to control particle spacing and timing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If particles are sorted from the primary channel into the first secondary channel, then particle sorting is achieved, but the volumetric flow rate in the primary channel fluctuates, affecting sorting speed and accuracy

Engineering Contradiction:
Improvesorting speedVSAvoidflow rate stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent recovers the medium that was diverted to the first secondary channel by reinjecting it back into the primary channel through the second secondary channel. This recovery process maintains the volumetric flow rate in the primary channel, ensuring stable inter-particle spacing and timing while enabling continuous high-speed sorting operations

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The patent creates a parallel secondary channel system that copies the flow path of the primary channel. The second secondary channel serves as a backup pathway to reinject medium, effectively copying the flow dynamics to maintain consistency in the primary channel during sorting operations

Inventive Principle:
Principle #26Copying

2Productivity

If the volumetric flow rate is increased to improve sorting speed, then productivity increases, but inter-particle spacing and timing control deteriorate

Engineering Contradiction:
Improvesorting speedVSAvoidinter-particle spacing control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the volumetric flow rate is continuously monitored and adjusted. By reinjecting medium from the second secondary channel at a rate that matches the diversion to the first secondary channel, the system maintains constant inter-particle spacing and timing even at high sorting speeds, enabling both high productivity and high precision

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If medium is diverted to the first secondary channel for particle sorting, then particle separation is achieved, but the total volumetric flow rate decreases, affecting system efficiency

Engineering Contradiction:
Improveparticle separation accuracyVSAvoidsystem efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent recovers the diverted medium by reinjecting it from the second secondary channel back into the primary channel. This prevents medium loss and maintains the total volumetric flow rate, ensuring that particle separation accuracy is achieved without sacrificing system efficiency or productivity

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the speed and accuracy of particle sorting by maintaining a consistent volumetric flow rate, ensuring uniform inter-particle spacing and timing, thereby improving the efficiency of the microfluidic sorting process.

Implementation Method 1

a medium pump system, wherein the medium pump system is configured to maintain a volumetric flow rate of the medium in the system

Methodology Applied
Scientific EffectVolumetric flow rate control:

Implementation Method 2

a first sensor to sense at least a subset of particles in the plurality of particles, wherein the first sensor is positioned adjacent to the primary channel

Methodology Applied
Scientific EffectParticle sensing:

Implementation Method 3

a sorting junction with secondary channels to maintain a consistent flow rate, allowing for precise sorting and reinjection of the medium

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS11808687B2Systems and methods for maintaining constant volumetric flow rates in a fluid channel
Publication Date: 2023.11.07 VERILY LIFE SCIENCES LLC
  • US11808687B2 patent drawing
  • US11808687B2 patent drawing
  • US11808687B2 patent drawing

AI summary

Disclosed herein are systems and methods capable of identifying, tracking, and sorting particles flowing in a channel, for example, a microfluidic channel having a fluid medium. The channel and the fluid medium can have a similar refractive index such that they appear translucent or transparent when illuminated by electromagnetic radiation. The particles can have a refractive index substantially different from that of the channel and the medium, such that the particles interfere with the electromagnetic radiation. A sensor can be disposed adjacent to the channel to record the electromagnetic radiation. The sensor can be used for identifying, tracking, and sorting the particles.