Disposable Microfluidic Cartridge with Flow Switch for Cell Sorting

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Solution Overview

Problem

Conventional flow cytometry systems face challenges in accurately sorting individual cells into small areas due to limitations in droplet delivery precision and the need for reusable cartridges that require frequent cleaning, leading to residue buildup and decreased accuracy over time.

Innovation Solution

The development of disposable microfluidic cartridges with a flow switch mechanism that differentially sorts microparticles based on flow rate, allowing for precise sorting of individual cells into smaller areas without the need for cleaning, using a system with alternating fluidic flow paths and controlled fluid pressures to direct cells into either a sample or waste outlet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional flow cytometry systems use reusable cartridges, then cost is reduced, but residue buildup decreases sorting accuracy over time

Engineering Contradiction:
Improvesorting accuracyVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent employs disposable microfluidic cartridges that are discarded after a single use, eliminating the need for cleaning and preventing residue buildup. Each cartridge is designed for one-time use, ensuring consistent sorting accuracy without the time loss associated with cleaning reusable components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If droplet delivery precision is improved for sorting individual cells, then sorting accuracy increases, but device complexity increases

Engineering Contradiction:
Improvedroplet delivery precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device segments the sorting process into distinct functional modules within the microfluidic cartridge, including separate channels for sample flow, sheath flow, and sorted cell collection. This modular segmentation achieves precise droplet delivery while keeping each component relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses hydrodynamic focusing through controlled fluid flows to precisely position and deliver droplets containing individual cells. By utilizing fluid pressure and flow rate control rather than complex mechanical positioning systems, the device achieves high precision with reduced complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If sorting rate is increased to match conventional flow cytometer speed, then productivity improves, but sorting precision may decrease

Engineering Contradiction:
Improvesorting rateVSAvoidsorting precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The microfluidic system maintains continuous fluid flow and cell transport through the sorting chamber, allowing for high-speed processing without interrupting the detection and sorting process. This continuous operation enables high productivity while maintaining precision through consistent flow conditions.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system employs periodic switching of outlet channels to direct sorted cells to different collection containers. This rapid periodic switching allows the system to handle multiple cell types at high speed while maintaining precise control over which cells go to which container, preserving sorting precision despite increased throughput.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and accurate sorting of both groups and individual microparticles, improving precision and reducing contamination risks while eliminating the need for cartridge cleaning, thus enhancing the reliability and speed of the sorting process.

Implementation Method 1

a source of fluid (e.g., within the flow cytometry apparatus) for applying a centering flow rate into the microfluidic channel

Methodology Applied
Scientific EffectHydrodynamic flow: Hydraulic Press

Implementation Method 2

Upon impinging upon each cell, the laser beam is scattered in a pattern characteristic of the morphology, density, refractive index and size of the cell

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

the spectral characteristics of the laser beam may act to excite certain fluorochromes associated with selected cells

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 4

a flow switch mechanism that differentially sorts microparticles based on flow rate, allowing for precise sorting of individual cells into smaller areas without the need for cleaning, using a system with alternating fluidic flow paths and controlled fluid pressures

Methodology Applied
Scientific EffectPressure differential control: Pressure Gradient

Data Source

PatentEP3555589B1Method and apparatus for bulk microparticle sorting using a microfulidic channel
Publication Date: 2024.07.17 NAMOCELL INC
  • EP3555589B1 patent drawingFigure 1
  • EP3555589B1 patent drawingFigure 2A~2B
  • EP3555589B1 patent drawingFigure 3

AI summary

Methods and apparatuses for sorting and isolating individual microparticles (e.g., cells) by bulk sorting groups of microparticles into groups containing one or more microparticle having a desirable characteristic (e.g., a label such as a florescent label, shape, size, etc.), and then sorting the individual microparticles with this desired characteristic individual particles.