Microfluidic Gas Sensor with Suspended Elements for Multi-Gas Analysis

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Solution Overview

Problem

Existing gas sensors are inefficient in analyzing mixtures of more than two gases due to the ambiguity in thermal conductivity measurements, requiring multiple temperature measurements and resulting in bulky devices with long analysis times.

Innovation Solution

A microfluidic channel device with suspended elements at different temperatures, allowing simultaneous thermal conductivity measurements at various temperatures, enabling rapid analysis of gas mixtures with reduced device size and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple measurement chambers at different temperatures are used to analyze multi-gas mixtures, then measurement precision is improved, but device complexity and size increase

Engineering Contradiction:
Improvegas composition determination accuracyVSAvoidnumber of measurement chambers
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple measurement chambers at different temperatures into a single integrated device with a unified measurement chamber. The suspended element serves as a common thermal sensor for all temperature conditions, eliminating the need for separate chambers while maintaining the capability to perform multi-temperature measurements for accurate gas composition determination.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The suspended element is designed to serve multiple functions: it acts as both the thermal sensor and the heating element for creating different temperature conditions within the same chamber. This multi-functional design allows the device to perform measurements at various temperatures without requiring separate specialized chambers for each temperature condition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If sequential measurements at different temperatures are performed, then gas composition analysis is improved, but analysis time increases

Engineering Contradiction:
Improvegas composition determination accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables continuous measurement by maintaining the gas sample in a single chamber while sequentially adjusting the temperature conditions. The suspended element continuously monitors thermal conductivity as the temperature is varied, allowing multiple measurements to be taken without removing or repositioning the gas sample, thereby reducing analysis time while maintaining measurement precision.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The device dynamically adjusts the temperature of the measurement chamber by controlling the heating element (suspended element) during the measurement process. This dynamic temperature variation within a single chamber allows the system to perform multiple measurements at different temperatures sequentially, eliminating the need for static multi-chamber configurations and reducing overall analysis time.

Inventive Principle:
Principle #15Dynamics

3Volume of stationary object

If a single measurement chamber is used, then device size is reduced, but measurement precision for multi-gas mixtures deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidgas composition determination accuracy
Core Design Contradiction:
Volume of stationary objectVSMeasurement precision

Solution Approach 1:

The patent compensates for the limitations of a single chamber by dynamically changing the temperature parameter during measurement. By taking measurements at multiple temperature points within the same chamber and using mathematical processing to analyze the variations in thermal conductivity, the system achieves accurate gas composition determination for multi-gas mixtures without requiring multiple physical chambers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical approach of using multiple physical chambers with a computational approach. By measuring thermal conductivity at different temperatures in a single chamber and using mathematical algorithms to process the data, the system achieves the same analytical capability as multiple chambers would provide, but with reduced device size and complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables rapid and precise analysis of gas mixtures by determining thermal conductivity at different temperatures, allowing for accurate composition determination of multi-gas mixtures with improved efficiency and reduced size and power requirements.

Implementation Method 1

heating means so as to heat each volume of gaseous mixture that surrounds each suspended element to a given temperature different to those of the other volumes of gaseous mixture

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the thermal conductivity of a gas mixture depends on its composition... Measurement of the thermal conductivity makes it possible to relate back directly to the composition of a binary gas mixture

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10247690B2Device for analysis of mixtures of at least two gases
Publication Date: 2019.04.02 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US10247690B2 patent drawing
  • US10247690B2 patent drawing
  • US10247690B2 patent drawing

AI summary

Device for analyzing a mixture of n gases, comprising a microfluidic channel (2) extending between a first end and a second end, at least n−1 suspended elements in the microfluidic channel (2), said n−1 elements (S1, S2 . . . Sn−1) succeeding one another from the first end of the microfluidic channel (2) to the second end of the microfluidic channel (2), heating means capable of heating a part at least of the gaseous mixture surrounding each suspended element (S1, S2 . . . Sn−1) to a given temperature different to those to which are heated the gaseous mixtures surrounding the other suspended elements (S1, S2 . . . Sn−1), means of measuring the temperature or the variation in temperature of the suspended elements (S1, S2 . . . Sn−1) and a control and measurement system (UC) connected to the heating means and to the measuring means.