Microfluidic Inertial Focusing for High-Throughput Particulate Separation

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Solution Overview

Problem

Current methods for separating particulates from fluids, such as blood, face challenges including low separation efficiency for heterogeneous cell populations, clogging, and the need for complex equipment or dilution, especially when handling large volumes, and there is a lack of efficient, equipment-free solutions for high-speed particulate separation.

Innovation Solution

A microfluidic device comprising a microchannel and a mesofluidic collection chamber that uses fluidic expansion and sedimentation to separate particulates from a base fluid, allowing for high-speed and efficient separation without the need for centrifuges or extensive equipment, by introducing the fluid under a force field that causes particulates to delaminate and sediment in the collection chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If filtration techniques are used to capture cells, then separation is achieved, but separation efficiency for heterogeneous cell populations is low and clogging occurs

Engineering Contradiction:
Improveseparation efficiencyVSAvoidclogging
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces mechanical filtration systems with a microfluidic inertial focusing system that uses fluid dynamics and inertial forces to separate cells. The microchannel geometry creates specific flow patterns that focus different cell types at different positions, eliminating physical filters that clog while maintaining high separation efficiency for heterogeneous populations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the flow regime parameters by controlling Reynolds number and inertial forces within the microchannel to achieve focusing effects. By adjusting flow rate and channel dimensions, the system optimizes inertial migration velocities to separate different cell types based on their size and density without mechanical contact.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If microfluidic separation techniques are used, then separation is achieved, but pre-dilution is required and volumetric flow rates are limited

Engineering Contradiction:
Improvevolumetric flow rateVSAvoidpre-dilution requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent creates different flow conditions in different regions of the microchannel. The channel geometry varies along its length, with specific sections designed to create focusing effects while other sections maintain high flow rates. This local variation in flow characteristics allows undiluted samples to be processed at high volumetric flow rates without requiring pre-dilution.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dynamic flow control where the fluid velocity and pressure gradients are optimized during operation. The system adapts flow conditions to maintain inertial focusing effects at higher flow rates than traditional microfluidic devices, enabling high throughput processing of undiluted samples.

Inventive Principle:
Principle #15Dynamics

3Productivity

If field flow fractionation is used, then separation is achieved, but dilute starting samples are required

Engineering Contradiction:
Improveseparation capabilityVSAvoidsample concentration
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent replaces field flow fractionation techniques with inertial focusing in microchannels. This substitution eliminates the need for dilute samples by using geometrically-induced flow patterns that effectively separate cells at high concentrations. The microchannel design creates focusing effects that work efficiently with concentrated, undiluted biological samples.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If high throughput separation is achieved, then volumetric flow rate increases, but flow rate control and sample pre-filtration become more complex

Engineering Contradiction:
ImprovethroughputVSAvoidflow control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs the microchannel geometry to self-generate the necessary flow patterns for separation. The channel dimensions and curvature are optimized to automatically create inertial focusing effects at the desired flow rates, eliminating the need for complex external flow control mechanisms. The device structure itself performs the flow regulation function.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables rapid and efficient separation of particulates from large volumes of fluid with minimal human intervention, achieving high capture efficiency and throughput, and is suitable for point-of-care applications by minimizing equipment requirements and avoiding the need for sample dilution.

Implementation Method 1

The particulates dispersed in the base fluid traverse through the first microchannel under an influence of a force field

Methodology Applied
Scientific EffectForce field: Force

Implementation Method 2

at least a portion of the particulates in a portion of the base fluid are sedimented in the mesofluidic collection chamber

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS10518196B2Devices for separation of particulates, associated methods and systems
Publication Date: 2019.12.31 GLOBAL LIFE SCI SOLUTIONS OPERATIONS UK LTD
  • US10518196B2 patent drawing
  • US10518196B2 patent drawing
  • US10518196B2 patent drawing

AI summary

A separation device, system and associated method are provided herein for separation of particulates form a base fluid. The separation device comprises a first microchannel comprising a fluid inlet and a mesofluidic collection chamber. The mesofluidic collection chamber has a first side and a second side, wherein the mesofluidic collection chamber is operatively coupled to the first microchannel on the first side, and wherein the mesofluidic collection chamber comprises a first fluid outlet at the second side, such that the fluid inlet, first microchannel, and first fluid outlet are in fluidic communication via the mesofluidic collection chamber.