Microfluidic Junction Coating for Localized Surface Functionalization

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Solution Overview

Problem

Existing fluidic devices face challenges in accurately localizing antibody functionalization to specific areas within fluidic channels, leading to analyte depletion and reduced assay sensitivity, especially in closed systems where antibodies cannot survive bonding temperatures.

Innovation Solution

A fluidic device with intersecting channels and a fluid control system that prevents coating fluid from propagating into non-coating channels, using either a pump or capillary system to ensure precise coating of the common junction and adjacent areas, while maintaining the integrity of the closed channel system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If coating fluid is flowed over the sensor region to functionalize the surface, then antibody coupling is achieved, but the coating fluid may propagate into non-coating channels causing analyte depletion

Engineering Contradiction:
Improvefunctionalization positioning accuracyVSAvoidassay sensitivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The fluidic device is divided into separate coating and sample channels that intersect at a common junction. The coating fluid flows through the first channel to functionalize the second channel, while the sample fluid flows through the third channel. This segmentation prevents mixing and analyte depletion while maintaining functionalization capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A common junction acts as an intermediary structure where the first, second, and third channels intersect. This junction enables the coating fluid to reach the sensor region in the second channel without allowing sample fluid from the third channel to be depleted, serving as a spatial mediator that separates the coating and sampling pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the fluidic device uses closed channels to maintain system integrity, then contamination is prevented, but functionalization cannot be performed during manufacturing

Engineering Contradiction:
Improvesystem integrityVSAvoidfunctionalization process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The functionalization process is performed after device assembly rather than during manufacturing. The closed channel system is first assembled to ensure system integrity, then the coating fluid is introduced through the first channel to functionalize the sensor region in the second channel. This preliminary action maintains both system integrity and manufacturing ease.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fluidic device structure itself enables the functionalization process through its intersecting channel design. The common junction automatically directs the coating fluid from the first channel to the second channel's sensor region, and the wick structure facilitates capillary-driven coating without requiring external intervention or opening the closed system.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the coating fluid flows through intersecting channels to reach the sensor region, then localized functionalization is achieved, but fluid control complexity increases

Engineering Contradiction:
Improvecoating localizationVSAvoidfluid control system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The device uses passive capillary wick structures at the common junction to automatically control fluid flow direction. The wick structure draws coating fluid from the first channel into the second channel through capillary action, eliminating the need for active pumps or valves. This self-service mechanism achieves precise coating localization while minimizing fluid control complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Capillary pressure and surface tension effects are utilized to control fluid flow through the intersecting channels. The wick structure creates a pressure gradient that directs coating fluid along the desired path from the first to the second channel, using hydraulic principles rather than mechanical control systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances assay sensitivity by minimizing analyte depletion and allowing for localized binding of antibodies, enabling accurate detection without the need for external coating during manufacturing.

Implementation Method 1

the capillary pressure in the capillary pump and in the third and fourth channels are adapted such that the coating fluid does not flow into the third or the fourth channel when propagating from the first to the second fluidic channel, via the common junction

Methodology Applied
Scientific EffectCapillary pressure: Capillary Pressure

Implementation Method 2

the pump system is configured to create an inward flow in the third and the fourth fluidic channel, towards the common junction

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS11752498B2Device for surface functionalization and detection
Publication Date: 2023.09.12 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • US11752498B2 patent drawing
  • US11752498B2 patent drawing
  • US11752498B2 patent drawing

AI summary

A fluidic device (100) is described for locally coating an inner surface of a fluidic channel. The fluidic device (100) comprises a first (101), a second (102) and a third (103) fluidic channel intersecting at a common junction (105). The first fluidic channel is connectable to a coating fluid reservoir and the third fluidic channel is connectable to a sample fluid reservoir. The fluidic device (100) further comprises a fluid control means (111) configured for creating a fluidic flow path for a coating fluid at the common junction (105) such that, when coating, a coating fluid propagates from the first (101) to the second (102) fluidic channel via the common junction (105) without propagating into the third (103) fluidic channel. A corresponding method for coating and for sensing also has been disclosed.