Microfluidic Lid With Capillary Inlet And Vent

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Solution Overview

Problem

Microfluidic devices face challenges in maintaining a controlled volume of fluid due to factors like evaporation, convective mixing, and surface adhesion, which affect test performance in applications such as biotechnology and drug screening.

Innovation Solution

A microfluidic device design featuring a lid structure with an inlet and vent positioned relative to each other to facilitate fluid loading via capillary action, forming a discrete microfluidic chamber between the lid and substrate, with a microchip positioned within, to establish and maintain a controlled fluid volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fluid is loaded into microfluidic channels, then the microfluidic system can perform assays and tests, but fluid properties such as surface tension and fluidic resistance dominate the behavior making fluid manipulation difficult

Engineering Contradiction:
Improvefluid manipulationVSAvoidfluid behavior control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the physical parameters of the loading mechanism by using capillary action instead of traditional pumping methods. The tapered geometry of the loading channel creates a pressure gradient that automatically drives fluid infiltration, transforming the fluid loading process from an active pumping operation to a passive capillary-driven process that better suits microfluidic scale physics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical pumping systems with capillary action-based fluid loading. By designing tapered channels that exploit surface tension and capillary pressure, the system eliminates the need for external pumps and complex mechanical fluid handling mechanisms, thereby improving ease of operation while maintaining reliable fluid behavior

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If traditional fluid loading methods are used, then fluid can be introduced to microfluidic channels, but it is difficult to control the volume and prevent evaporation and convective mixing

Engineering Contradiction:
Improvefluid volume controlVSAvoidtest performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent segments the fluid loading process into distinct functional zones: a reservoir region for fluid storage, a tapered loading channel for controlled fluid transport, and a microfluidic chamber for assay execution. This segmentation allows each region to be optimized for its specific function, with the tapered channel acting as a flow control element that regulates fluid volume and prevents unwanted mixing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs parameter changes in the channel geometry (tapered cross-section) to control fluid flow characteristics. The varying cross-sectional area creates a pressure gradient that controls fluid velocity and volume, enabling precise fluid loading while minimizing evaporation and convective mixing through controlled flow parameters

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If microfluidic devices are designed with small channels, then fluid manipulation at microscale can be achieved, but fluid properties like surface tension play a more dominant role affecting system performance

Engineering Contradiction:
Improvefluid volumeVSAvoidfluid behavior predictability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent explicitly accounts for and utilizes microscale fluid properties by designing capillary-driven flow channels where surface tension and capillary pressure are the dominant driving forces. The tapered geometry parameters are specifically chosen to create appropriate capillary pressure gradients that reliably control fluid flow at the microscale, transforming surface tension from a problematic parameter into a useful control mechanism

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively manages fluid volume and minimizes external influences, enhancing the reliability and accuracy of microfluidic-based tests by ensuring precise fluid handling and interaction with the microchip components.

Implementation Method 1

The lid can include an inlet and a vent positioned relative to one another to facilitate loading of fluid to the discrete microfluidic chamber via capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11904312B2Microfluidic devices with lid for loading fluid
Publication Date: 2024.02.20 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11904312B2 patent drawing
  • US11904312B2 patent drawing
  • US11904312B2 patent drawing

AI summary

The present disclosure is drawn to microfluidic devices. A microfluidic device can include a substrate, a lid mounted to the substrate, and a microchip mounted to the substrate. The lid mounted to the substrate can form a discrete microfluidic chamber between structures including an interior surface of the lid and a portion of the substrate. The lid can include an inlet and a vent positioned relative to one another to facilitate loading of fluid to the discrete microfluidic chamber via capillary action. A portion of the microchip can be positioned within the discrete microfluidic chamber.