Microfluidic Magnetic Sorting via Gradient Field Profiles

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Solution Overview

Problem

Magnetic cell separation in microfluidic devices faces challenges with non-specific binding of cells to channel walls, leading to plaque formation and clogging, especially when processing large sample volumes, which disrupts device operation and reduces processing capacity.

Innovation Solution

The use of high gradient magnetic fields arranged in a specific configuration within microfluidic channels to deflect magnetically labeled particles away from the walls, employing a magnetic flux gradient profile with peaks and a local minimum to prevent aggregation and enhance sorting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic fields are used to isolate magnetically labeled cells in microfluidic devices, then cell separation is achieved, but cells aggregate on channel walls forming plaques that clog the device and disrupt operation

Engineering Contradiction:
Improvecell separation efficiencyVSAvoidplaque aggregation on channel walls
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating a non-uniform magnetic field distribution with specific gradient patterns. The magnetic field strength varies across different regions of the microfluidic channel, with higher gradients near the walls and lower gradients in the center. This spatial variation in field quality causes magnetically labeled cells to experience different magnetic forces at different locations, preventing them from aggregating on the walls while maintaining separation efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the magnetic field parameters by introducing controlled gradient variations. Specifically, the magnetic field gradient is designed to have specific magnitude and direction profiles that counteract the tendency of cells to migrate to walls. By adjusting gradient strength and distribution, the system maintains cell separation while preventing plaque formation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If large sample volumes are processed through microfluidic devices, then processing capacity increases, but plaque aggregation and clogging become more severe

Engineering Contradiction:
Improvesample processing capacityVSAvoiddevice operation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-configuring the magnetic field gradient to counteract plaque formation before it occurs. The field gradient is designed in advance to create repulsive magnetic forces that prevent cells from adhering to channel walls during the sorting process. This preventive approach allows large sample volumes to be processed without experiencing the usual plaque aggregation and clogging issues that would otherwise disrupt device operation.

Inventive Principle:
Principle #9Preliminary anti-action

3Measurement precision

If magnetic particles are attached to cells using antibodies, then specific cell isolation is achieved, but non-specific binding to channel walls occurs

Engineering Contradiction:
Improvecell isolation specificityVSAvoidnon-specific binding to channel walls
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies the counterweight principle by using magnetic field gradients to counterbalance the adhesive forces causing non-specific binding. The gradient creates magnetic forces that oppose the tendency of magnetically labeled cells to adhere to channel walls. This counteracting force specifically targets the harmful non-specific binding while preserving the beneficial specific cell isolation achieved through antibody-conjugated magnetic particles.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces plaque formation, improves the processing capacity of microfluidic devices by maintaining magnetically labeled particles in the center of the channel, enhancing the separation efficiency of target analytes from other particles, and preventing clogging.

Implementation Method 1

An absolute value of the magnetic flux gradient profile has a first peak and a second peak that bound a local minimum. The absolute of the gradient between each peak and the local minimum gives rise to a strong magnetic force that can 'pull' magnetically labeled particles traveling within the microfluidic channel from the particle's initial trajectory.

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Implementation Method 2

The first and second arrays of magnets produce magnetic fields that combine to generate a magnetic flux gradient profile that extends through the microfluidic channel. Depending on the positioning of the gradient profile, aggregation of the magnetically labeled particles near the microfluidic channel walls can be avoided.

Methodology Applied
Scientific EffectMagnetic field gradient: Magnetic Field

Data Source

PatentUS11725180B2Microfluidic sorting using high gradient magnetic fields
Publication Date: 2023.08.15 THE GENERAL HOSPITAL CORP
  • US11725180B2 patent drawing
  • US11725180B2 patent drawing
  • US11725180B2 patent drawing

AI summary

Microfluidic devices are described that include a microfluidic channel, a first array of one or more magnets above the microfluidic channel, each magnet in the first array having a magnetic pole orientation opposite to a magnetic pole orientation of an adjacent magnet in the first array, and a second array of one or more magnets beneath the microfluidic channel, each magnet in the second array having a magnetic pole orientation opposite to a magnetic pole orientation of an adjacent magnet in the second array. The first array is aligned with respect to the second array such that magnetic fields emitted by the first array and second array generate a magnetic flux gradient profile extending through the channel. An absolute value of the profile includes a first maximum and a second maximum that bound a local minimum. The local minimum is located within the microfluidic channel or less than 5 mm away from a wall of the microfluidic channel. Methods of using the new devices are also described.