Microfluidic Chip Membrane Coating for Cell Retention

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Solution Overview

Problem

Existing organ-on-a-chip membranes face challenges in preventing cell movement during initial culture stages while maintaining sufficient light transmittance for observation, as commercially available membranes either allow unintended cell migration or have weak mechanical strength when modified with silicon-based materials.

Innovation Solution

A microfluidic chip with a membrane featuring pores of sufficient size, coated with a hydrogel or polysaccharide-based coating material that prevents initial cell movement and enhances optical characteristics, allowing for cell migration under specific conditions and tissue formation observation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the pore size of the membrane is reduced to prevent cell movement, then cell separation is improved, but light transmittance decreases and observation becomes difficult

Engineering Contradiction:
Improvecell separationVSAvoidlight transmittance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating a coating layer with specific properties (porosity, composition) only in certain regions or at specific stages. The coating material is applied to the membrane surface to selectively cover pores, providing different functional zones: areas with covered pores for cell separation and areas with sufficient light transmission for observation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameters of the membrane system by introducing a coating layer that modifies the effective pore size and optical properties. The coating material's porosity, thickness, and composition are adjusted to achieve the optimal balance between cell retention and light transmission, transforming the membrane's characteristics to satisfy both contradictory requirements.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a SiO2 membrane is used to prevent cell movement, then cell separation is improved, but mechanical strength is weak and manufacturing is difficult

Engineering Contradiction:
Improvecell separationVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs composite materials by combining the SiO2 membrane base structure with an additional coating layer. This composite structure leverages the excellent optical properties and pore structure of SiO2 while the coating layer provides enhanced mechanical strength and durability, resolving the contradiction between cell separation performance and mechanical robustness.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating layer is applied in advance to the SiO2 membrane before cell culture begins. This preliminary action prepares the membrane with both the necessary pore coverage for cell separation and the enhanced mechanical properties, ensuring the membrane is ready to withstand subsequent handling and experimental conditions without compromising cell separation effectiveness.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a SiO2 membrane is used, then cell separation is improved, but ease of operation deteriorates due to surface crumpling and wrinkling

Engineering Contradiction:
Improvecell separationVSAvoidsurface stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coating layer serves as a protective cushion applied beforehand to the SiO2 membrane surface. This coating prevents surface crumpling and wrinkling during handling and cell culture operations by providing mechanical support and stabilizing the membrane structure, thereby improving ease of operation while preserving the underlying pore structure necessary for cell separation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents initial cell movement between culture channels, maintains excellent optical properties for microscopy, and supports tissue formation and immune response simulation, offering a robust and observable biological environment.

Implementation Method 1

arranging, on at least one surface of the membrane, a coating material covering the pores

Methodology Applied
Scientific EffectPhysical blocking: Physical Containment

Implementation Method 2

the membrane has pores of sufficient size to prevent light from scattering

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS20240174962A1Functional membrane and microfluidic chip comprising same and method for manufacturing same
Publication Date: 2024.05.30 BELEMENT INC
  • US20240174962A1 patent drawing
  • US20240174962A1 patent drawing
  • US20240174962A1 patent drawing

AI summary

The disclosure relates to a functional membrane, a microfluidic chip including the same, and a method of manufacturing the microfluidic chip. The functional membrane according to an embodiment includes a membrane having one or more pores, and a coating material covering the pores, on at least one surface of the membrane.