Microfluidic Device With Oscillating Membrane for Turbulent Mixing

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Solution Overview

Problem

Existing microfluidic devices face challenges in efficiently controlling flow conditions and minimizing air-bubble formation during liquid processing, particularly in mixing and separating liquids with different properties, such as blood cells and tumor cells, due to limitations in geometric design and pneumatic actuation.

Innovation Solution

A microfluidic device with a flexible membrane that oscillates under pneumatic pressure, allowing for the creation of specific turbulent flow conditions independently of device geometry, enabling efficient mixing and separation of liquids within a single cavity by applying defined pressure differences through multiple pneumatics channels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If geometric design modifications are used to promote turbulent flow, then turbulent flow conditions can be achieved, but device complexity increases

Engineering Contradiction:
Improveflow condition controlVSAvoidmicrochannel geometry
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs a flexible membrane that can dynamically change its shape and position in response to pneumatic pressure variations. This dynamic element allows the device to transition between laminar and turbulent flow conditions without requiring complex fixed geometric structures, thereby achieving flow control while maintaining relatively simple device geometry.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention controls flow conditions by changing physical parameters - specifically, by applying varying pneumatic pressure to deform the flexible membrane. This parameter-based control approach (changing pressure and membrane deformation) enables turbulent flow generation without modifying the underlying geometric structure, thus avoiding device complexity while achieving the desired flow regime.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple processing steps are performed in separate cavities, then processing quality is maintained, but device size increases

Engineering Contradiction:
Improveprocessing qualityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent integrates multiple liquid processing functions (mixing, cell separation, etc.) into a single microfluidic cavity. The flexible membrane acts as a multifunctional element that can generate different flow patterns (laminar and turbulent) within this unified space, enabling various processing steps to occur sequentially or simultaneously in one location rather than requiring multiple separate cavities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible membrane serves multiple functions: it acts as a flow control element, a mixing element, and a separation element depending on the applied pneumatic pressure. This multi-functionality allows a single cavity to perform what would traditionally require multiple specialized cavities, thereby reducing device size while maintaining processing quality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If high pneumatic pressure is applied to generate turbulent flow, then mixing efficiency improves, but air-bubble formation increases

Engineering Contradiction:
Improvemixing efficiencyVSAvoidair-bubble formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies pneumatic pressure in a periodic or oscillating manner rather than continuously at high levels. This periodic actuation of the flexible membrane generates turbulent flow conditions necessary for efficient mixing while allowing the system to return to lower pressure states, thereby minimizing the formation of air bubbles that would occur with sustained high pressure application.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient processing of liquids, minimizing air-bubble formation and enabling compact design, efficient mixing of difficult-to-mix liquids, and effective separation of cells, enhancing diagnostic and medical applications by controlling flow conditions temporally and locally.

Implementation Method 1

The flexible membrane can be made to move in an oscillating manner by means of pneumatic actuation

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Increase

Implementation Method 2

it is possible to achieve specifically defined turbulent flow conditions of the liquid to be processed

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

The flexible membrane is designed to move in an oscillating manner by means of pneumatic actuation

Methodology Applied
Scientific EffectOscillation: Vibration

Implementation Method 4

The first pneumatics channel is designed for application of a first pneumatic pressure to the pneumatics space and the second pneumatics channel is designed for application of a second pneumatic pressure to the pneumatics space

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 5

The flexible membrane is designed to fluidically separate a fluidics space extending into the fluidics cavity at least in part and a pneumatics space extending into the pneumatics cavity at least in part from one another

Methodology Applied
Scientific EffectFluidic separation: Semipermeable Membrane

Data Source

PatentUS11583857B2Microfluidic device for processing a liquid
Publication Date: 2023.02.21 ROBERT BOSCH GMBH
  • US11583857B2 patent drawing
  • US11583857B2 patent drawing
  • US11583857B2 patent drawing

AI summary

A microfluidic device for processing a liquid in ludci includes at least one pneumatic substrate with a pneumatic cavity and a fluidic substrate with a fluidic cavity for accommodating the liquid. The fluidic cavity is arranged opposite the pneumatic cavity. In addition, the microfluidic device has a flexible membrane which is arranged between the pneumatic substrate and the fluidic substrate. The flexible membrane is designed to fluidically separate, from one another, a fluidic chamber extending at least in part in the fluidic cavity and a pneumatic chamber extending at least in part in the pneumatic cavity. The microfluidic device further includes a first pneumatic channel for applying a first pneumatic pressure to the pneumatic chamber and a second pneumatic channel for applying a second pneumatic pressure to the pneumatic chamber.