Microfluidic Device Sequential Metering Capillary Overflow

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Solution Overview

Problem

Existing microfluidic devices are limited in their ability to sequentially and accurately meter multiple volumes of fluid, often leading to contamination and inaccuracy due to inadequate fluid isolation and reliance on mechanical means for metering.

Innovation Solution

A microfluidic device with a sample input chamber, first and second overspill chambers, and a metering conduit that uses capillary action to meter fluid volumes, with absorbent pads to absorb excess fluid and a fluid-actuated closable valve to isolate the second metered volume, enabling sequential and accurate metering of fluid volumes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If capillary action is used to passively meter fluid volumes, then mechanical complexity is reduced, but the ability to sequentially meter multiple precise volumes deteriorates

Engineering Contradiction:
Improvemechanical complexityVSAvoidsequential metering precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The device is divided into multiple independent metering stages, each with its own metering channel and overflow chamber. The first metering channel meters a first volume from the input fluid, and the second metering channel meters a second volume from the first metered fluid. This segmentation allows each channel to be optimized for precise passive metering while enabling sequential operation to achieve multiple precise volume measurements without mechanical complexity.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If excess fluid is allowed to flow through overflow channels, then metering accuracy is improved, but fluid contamination worsens

Engineering Contradiction:
Improvemetering accuracyVSAvoidfluid contamination
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The harmful excess fluid is extracted and isolated from the main fluid path by directing it into separate overflow chambers (first overflow chamber and second overflow chamber). These chambers are positioned and configured so that excess fluid flows away from the metered volumes and does not contaminate the device housing or interfere with subsequent operations. This extraction of the harmful element (excess fluid) resolves the contradiction by maintaining metering accuracy while preventing contamination.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If absorbent material is used to contain excess fluid, then contamination is prevented, but the ability to maintain liquid form deteriorates

Engineering Contradiction:
Improvecontamination preventionVSAvoidfluid state stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The device applies different treatments to different portions of the fluid system. The metering channels and reaction chambers maintain fluid in liquid form for operational flexibility, while the overflow chambers use absorbent material to contain excess fluid and prevent contamination. This local differentiation of fluid state (liquid in operational zones, absorbed in containment zones) resolves the contradiction by preventing contamination where needed while maintaining liquid form where operational flexibility is required.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If a fluid-actuated closable valve is introduced to isolate metered fluid, then operational versatility is improved, but device complexity worsens

Engineering Contradiction:
Improveoperational versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fluid-actuated closable valve is designed to open and close automatically in response to fluid flow and pressure changes during the metering process. The valve opens to allow fluid passage during metering and closes automatically to isolate the metered fluid volume for subsequent operations. This self-acting mechanism provides operational versatility (ability to perform multiple operations on isolated fluid) without requiring external mechanical control systems, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively handles varying input volumes, prevents contamination by absorbing excess fluid, and allows for multiple fluidic operations on the second metered volume, reducing reagent usage and enhancing operational ease.

Implementation Method 1

a metering conduit (14) in fluid communication with the sample fluid input chamber and the first overspill chamber, wherein the metering conduit meters a first metered volume of fluid from the sample fluid

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the first overspill chamber includes a first absorbent pad for absorbing the fluid in excess of the first metered volume of fluid

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

the second overspill chamber has a fluid actuated closable valve for controlling the metering of the second metered volume of fluid

Methodology Applied
Scientific EffectFluid actuation:

Data Source

PatentEP2875866B1Integrated fluidic device and method of metering a fluid therein
Publication Date: 2020.01.01 SHARP LIFE SCI EU LTD
  • EP2875866B1 patent drawingFigure 1
  • EP2875866B1 patent drawingFigure 2A
  • EP2875866B1 patent drawingFigure 2B

AI summary

An integrated fluidic device includes an input chamber (4) that provides an input of a sample fluid, and a first overspill chamber (6) in fluid communication with the input chamber. A metering conduit (14) is in fluid communication with the fluid input chamber and the first overspill chamber. The metering conduit meters a first metered volume of fluid from the sample fluid, and the first overspill chamber receives fluid in excess of the first metered volume of fluid. A second overspill chamber (20) is in fluid communication with the metering conduit. The metering conduit meters a second metered volume of fluid from the first metered volume of fluid, and the second overspill chamber receives fluid from the first metered volume of fluid in excess of the second metered volume of fluid. The second overspill chamber has a fluid actuated closable valve (24) for controlling the metering of the second metered volume of fluid.