Microfluidic Device Mixed-Flow Separation Without Membranes

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Solution Overview

Problem

Existing microfluidic devices for biomedical applications are often complex to produce and use, or they have low reliability, making them inefficient for separating and enriching particles in biological fluids.

Innovation Solution

A microfluidic device with a mixed-flow micro-separation system that uses a combination of microfluidic channels and auxiliary fluids to create turbulence and separation by adjusting the flow dynamics, allowing for efficient separation and enrichment of target particles without the need for additional components like membranes or sieves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional microfluidic devices use membranes or sieves for particle separation, then separation efficiency is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveseparation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts and removes the membranes or sieves from the microfluidic device structure. Instead of using physical filtration barriers, the device achieves separation through flow dynamics control, eliminating complex components while maintaining separation efficiency through hydrodynamic focusing and differential migration in the microchannel.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical filtration system (membranes/sieves) with a fluid dynamics-based separation mechanism. By controlling flow rates, pressure gradients, and channel geometry, the device achieves particle separation through hydrodynamic effects rather than physical barriers, reducing mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If microfluidic devices use additional components like membranes or sieves, then particle separation capability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveparticle separation capabilityVSAvoidease of manufacture
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The invention extracts the membranes or sieves from the device architecture, simplifying the manufacturing process. The separation function is achieved through integrated flow control mechanisms and channel design, eliminating the need for separate filtration components that would complicate assembly and production.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the separation function directly into the microchannel structure and flow control system. By integrating separation capabilities into the basic fluidic pathway design rather than adding separate components, the device becomes easier to manufacture using standard microfabrication techniques.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If microfluidic devices use complex separation mechanisms, then separation precision is improved, but reliability decreases

Engineering Contradiction:
Improveseparation precisionVSAvoidreliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention extracts vulnerable components like membranes and sieves that can clog, tear, or degrade. By removing these failure-prone elements and relying on robust flow dynamics control, the device achieves high separation precision while improving reliability through a simpler, more durable design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention implements self-service through flow-driven separation where the fluid dynamics automatically perform the separation function without requiring additional active components or complex mechanisms. This passive, self-regulating approach enhances reliability by eliminating points of failure while maintaining precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables efficient separation and enrichment of target particles with reduced mechanical stress and damage to cells, allowing for effective analysis of biological fluids with minimal equipment complexity and improved reliability.

Implementation Method 1

uses a combination of microfluidic channels and auxiliary fluids to create turbulence and separation by adjusting the flow dynamics

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

separating and enriching particles in biological fluids through mixed-flow micro-separation

Methodology Applied
Scientific EffectHydrodynamic separation:

Data Source

PatentUS9250163B2Microfluidic devices and/or equipment for microfluidic devices
Publication Date: 2016.02.02 ELTEK SPA
  • US9250163B2 patent drawing
  • US9250163B2 patent drawing
  • US9250163B2 patent drawing

AI summary

A biomedical microfluidic device for separating a sub-population of particles from a first fluid, particularly a biological fluid, has means for separation and/or filtration of the fluid, which include a first microfluidic path defined in a first body of the device, a first inlet for introduction of a first fluid in the first path and at least a first outlet for discharge from the first path of a sample of fluid enriched in the sub-population of particles.