Microfluidic Mixer Chip for Viscosity-Varied Fluid Blending

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Solution Overview

Problem

Current technologies lack a portable, on-demand solution for accurately mixing and dispensing microfluidic amounts of fluids with different viscosities for various applications, such as vaping, aromatherapy, and pharmaceuticals, often requiring manual effort and lacking precision control.

Innovation Solution

A portable, app-controlled microfluidic mixing and dispensing device utilizing a microfluidic mixer chip, pumps, valves, and heaters, connected to a mobile app, which controls the mixing and dispensing of multiple fluids to precise microfluidic amounts and ratios, allowing for customizable blends of cannabinoids, terpenes, and other substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual mixing and dispensing methods are used, then device complexity is reduced, but manufacturing precision and measurement precision deteriorate due to inability to accurately control microfluidic amounts and ratios of fluids with different viscosities

Engineering Contradiction:
Improvemixing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical mixing with an automated microfluidic mixing system that uses electronic controllers, microfluidic chips with integrated channels, and computer-controlled pumps to precisely deliver and mix fluids. This substitution of manual mechanical operations with automated microfluidic systems enables accurate control of microfluidic amounts and ratios while maintaining manageable device complexity through integration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The microfluidic mixing device is designed as a multi-functional system that can handle multiple fluids with different viscosities, perform mixing, heating, and dispensing operations, and interface with various applications (vaping, aromatherapy, pharmaceuticals). This universal design allows a single device to accomplish multiple tasks that would otherwise require separate equipment, improving precision without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If automated microfluidic mixing system is implemented, then manufacturing precision and measurement precision improve for controlling microfluidic amounts and ratios, but device complexity increases due to multiple pumps, valves, heaters, and control systems

Engineering Contradiction:
Improvedispensing precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple functional components (pumps, valves, heaters, sensors, and control systems) into a unified microfluidic device architecture. The microfluidic chip itself combines mixing channels, heating zones, and dispensing mechanisms in a single integrated platform. This merging of functions reduces the overall system complexity compared to having separate devices for each function while maintaining high measurement precision for dispensing microfluidic amounts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microfluidic system incorporates self-regulating features such as integrated temperature control within the mixing chip, automated fluid delivery through pressure-driven or electro-osmotic pumps, and feedback-controlled dispensing mechanisms. These self-service capabilities reduce the need for external complex control systems while maintaining precise measurement and dispensing of microfluidic amounts.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If multiple fluids with different viscosities are mixed, then adaptability and versatility improve for various applications, but manufacturing precision deteriorates due to difficulty in accurately controlling flow rates and mixing ratios

Engineering Contradiction:
Improveapplication versatilityVSAvoidmixing ratio control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs parameter changes to handle fluids of different viscosities, including adjustable pump speeds, variable heating temperatures to modify fluid viscosity during mixing, and controllable pressure gradients. By dynamically adjusting these parameters, the system maintains accurate control of mixing ratios and flow rates even when combining fluids with widely different viscosities, thus preserving manufacturing precision while achieving application versatility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The microfluidic chip design incorporates local quality variations with different channel geometries, surface treatments, and heating zones tailored to specific fluid pathways. This allows each fluid stream to be optimized for its specific viscosity characteristics while maintaining precise control over the mixing ratio. The local customization of flow channels and mixing zones enables accurate mixing of multiple fluids with different properties without compromising overall system precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise, efficient, and customizable mixing and dispensing of microfluidic amounts of fluids, improving user control and convenience across diverse applications, including vaping, aromatherapy, and pharmaceuticals, with enhanced precision and reduced manual effort.

Implementation Method 1

a microfluidic mixer chip heater configured to heat the microfluidic mixer chip and/or a canister heater configured to heat at least one of the first cannabinoid canister, the second cannabinoid canister, and/or the terpene canister

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11666875B2Secure portable, on-demand, microfluidic mixing and dispensing device
Publication Date: 2023.06.06 ALTOPA INC
  • US11666875B2 patent drawing
  • US11666875B2 patent drawing
  • US11666875B2 patent drawing

AI summary

A dispensing device, comprising a plurality of microfluidic pumps, microfluidic valves, and a microfluidic mixer chip, for receiving and mixing microfluidic amounts of a plurality of fluids having differing viscosities, is disclosed. The device includes a plurality of pathways for moving fluids from associated reservoirs to the microfluidic mixer chip. A mix controller controls the microfluidic pumps and valves so that the fluids, having different viscosities, can be accurately mixed at specified microfluidic amounts or volumes according to a specified microfluidic recipe, and the microfluidic mixture dispensed from the device. The device can be in communication with a software application implemented on a mobile compute device, such as a smartphone, and receive instructions for implementing the specified microfluidic recipe from the software application such that the operation of device components is at the direction of the software application executed on the mobile compute device.