Microfluidic Nanofluidic Device for Shale Fracking Simulation

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Solution Overview

Problem

Current microfluidic devices lack the capability to accurately model the complex fluid dynamics and porosity of shale and tight oil formations, particularly in simulating fracking operations, as they do not effectively mimic the nanoporous and microporous zones of these formations.

Innovation Solution

A microfluidic device with a substrate featuring a microfluidic channel network and a nanofluidic channel network, along with pores, that allows for fluid flow in both forward and reverse directions, mimicking the injection and production processes in shale and tight oil formations, enabling realistic modeling of fracking operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional microfluidic device with single-scale channels is used, then the device structure is simple, but it cannot accurately model the complex nanoporous and microporous zones of shale and tight oil formations

Engineering Contradiction:
Improvemodeling accuracyVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device channels are segmented into two distinct scale networks: microfluidic channels (1-100 micrometers) and nanofluidic channels (1-100 nanometers). This segmentation allows each network to model specific pore size ranges in shale formations, with microchannels representing larger pores and nanochannels representing nanopores, thereby achieving accurate multi-scale modeling without requiring a single complex structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nanofluidic channel network is integrated within and connected to the microfluidic channel network, creating a nested hierarchical structure. The nanochannels are positioned to connect microchannels to reservoirs, effectively nesting the smaller-scale nanofluidic system within the larger microfluidic system to replicate the natural hierarchy of pore structures in tight oil formations

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a microfluidic device with dual-scale channel networks is implemented, then accurate simulation of fracking operations is achieved, but the device complexity increases

Engineering Contradiction:
Improvesimulation reliabilityVSAvoidchannel network structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different regions of the device are assigned different functional qualities: microfluidic channels provide bulk fluid transport and modeling of larger pore flow, while nanofluidic channels provide localized modeling of nanopore behavior and fluid-rock interactions. This local differentiation allows reliable simulation of distinct physical processes in different device zones without requiring uniform complexity throughout the entire structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dual-scale channel network provides multi-functionality by simultaneously modeling both micro-scale and nano-scale fluid dynamics, enabling a single device to replicate the complete pore size distribution found in shale formations. This universal approach allows the device to handle various fracking scenarios and fluid types across multiple scales without requiring separate devices for each scale

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device allows for accurate simulation of fracking operations by mimicking the fluid behavior in nanoporous and microporous zones, facilitating the screening and performance evaluation of frac fluids, thereby enhancing the understanding and optimization of oil production processes.

Implementation Method 1

a microfluidic device with a substrate featuring a microfluidic channel network and a nanofluidic channel network, along with pores, that allows for fluid flow in both forward and reverse directions

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20240408596A1Microfluidic devices and systems, and methods for operating microfluidic devices and systems
Publication Date: 2024.12.12 INTERFACE FLUIDICS LTD
  • US20240408596A1 patent drawing
  • US20240408596A1 patent drawing
  • US20240408596A1 patent drawing

AI summary

A microfluidic device includes a substrate having a first fluid inlet/outlet system, a second fluid inlet/outlet system, and a fluidic network between the first fluid inlet/outlet system and the second fluid inlet/outlet system and in fluid communication with the first fluid inlet/outlet system and the second fluid inlet/outlet system. The fluidic network includes a microfluidic channel network that is in fluid communication with the first fluid inlet/outlet system and spaced from the second fluid inlet/outlet system, a nanofluidic channel network fluidly connecting the microfluidic channel network and the second fluid inlet/outlet system, and a plurality of pores in fluid communication with the microfluidic channel network and the nanofluidic channel network.