Microfluidic Obstacles with Aligned Nanostructures for Bioparticle Isolation

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Solution Overview

Problem

Existing microfluidic devices face challenges in efficiently capturing and separating small bioparticles, such as viruses and proteins, due to detrimental fluid-boundary interactions at the surface of obstacles, which limits their effectiveness in clinical diagnostics and research.

Innovation Solution

The development of a fluidic device with obstacles comprising aligned nanostructures that alter the flow field, allowing some fluid paths to pass through and others around the obstacles, and incorporating nanostructures or polymer layers to enhance particle capture and separation, utilizing layer-by-layer processing for ultra-high permeability and tailored nanoporosity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If solid obstacle materials (silicon, polymers, glass) are used in microfluidic devices, then geometrical definability and compatibility with chemical functionalization are improved, but fluid-boundary interactions at the surface have detrimental effects on device function

Engineering Contradiction:
Improvegeometrical definabilityVSAvoidfluid-boundary interactions
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies porous nanomaterials (carbon nanotubes, graphene, metal organic frameworks) as obstacles in the fluid path. These materials provide high surface area and tunable pore sizes that allow fluid to flow through the obstacle structure itself rather than along the external surface, thereby reducing detrimental fluid-boundary interactions while maintaining geometric definability and chemical functionalization capabilities.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs composite material structures combining different nanomaterials (e.g., carbon nanotubes with polymer coatings, metal organic frameworks with functional groups) to achieve both the geometric precision needed for fluid dynamics control and the reduced fluid-boundary effects through nanoscale porosity and surface properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If obstacle surfaces are used for particle capture, then particle isolation is achieved, but small bioparticles (viruses, proteins) are lost due to fluid-boundary interactions

Engineering Contradiction:
Improveparticle isolation efficiencyVSAvoidbioparticle recovery
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses porous nanomaterials with controlled pore sizes that enable size-based filtration and capture of bioparticles. The high porosity and large internal surface area provide numerous capture sites while allowing bulk fluid flow through the structure, improving both isolation efficiency and recovery of small particles by minimizing losses at external fluid-boundary interfaces.

Inventive Principle:
Principle #31Porous materials

3Ease of manufacture

If conventional coating methods are used on obstacles, then surface functionalization is achieved, but uniformity and control at the nanoscale are limited

Engineering Contradiction:
Improvesurface functionalizationVSAvoidnanoscale uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs self-assembly processes where nanomaterials (carbon nanotubes, metal organic frameworks) spontaneously organize into uniform structures with controlled pore sizes and surface properties. This self-organizing capability provides nanoscale uniformity without requiring complex conventional coating processes, enabling precise control over functionalization at the nanoscale while maintaining ease of manufacture.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient capture, separation, and enrichment of bioparticles down to the nanoscale, improving diagnostic capabilities and expanding research possibilities by overcoming previous limitations in fluid-boundary interactions and scaling up to larger, uniform coatings.

Implementation Method 1

the one or more obstacles are fixedly arranged within the fluid path such that some expected paths within the fluid path pass around the obstacle outer surface and some expected paths within the fluid path pass through the obstacle outer surface and into a network of spaces within the obstacle between the nanostructures

Methodology Applied
Scientific EffectFluid flow through porous structures: Permeation

Implementation Method 2

depositing a plurality of nanoparticles or a plurality of polymer layers, or a combination thereof on the substrate including nanostructures

Methodology Applied
Scientific EffectLayer-by-layer deposition: Deposition (physical)

Data Source

PatentUS9506846B2High definition nanomaterials
Publication Date: 2016.11.29 THE GENERAL HOSPITAL CORP
  • US9506846B2 patent drawing
  • US9506846B2 patent drawing
  • US9506846B2 patent drawing

AI summary

A microfluidic device for manipulating particles can include a substrate and one or more obstacles, each obstacle comprising a plurality of aligned nanostructures including a plurality of nanoparticles or a plurality of polymer layers, or a combination thereof. The obstacle on a substrate can be forests with intra-carbon nanotube spacing ranging between 5-100 nm for isolation of particles such as very small viruses and proteins.