Microfluidic Network Actuated Fluid Agitators Meniscus Breaking

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Solution Overview

Problem

Current microfluidic systems face challenges in precisely controlling the timing, volume, and composition of fluid mixing in lab-on-a-chip devices, particularly in achieving specific dilution rates and initiating chemical reactions with small fluid volumes.

Innovation Solution

A microfluidic network with actuated fluid agitators, such as piezoelectric or thermal inkjet resistor devices, breaks menisci to allow fluid flow from reservoirs into a fluid channel, enabling controlled mixing and composition through electrical signal actuation, with optional venting for air release and multiple valve configurations for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If passive fluid control techniques such as capillary forces are used, then the device structure is simple, but the control precision over timing, volume, and composition of fluid mixing is insufficient

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces passive mechanical capillary forces with active electromechanical actuation systems. Specifically, piezoelectric actuators and thermal inkjet resistors are used to break menisci and control fluid flow, transitioning from passive mechanical control to active electromechanical control for precise timing and volume management

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs multiple valve configurations (2-way, 3-way, 4-way valves) that can be actuated in different sequences and combinations. By changing the actuation parameters (which valves are opened, in what sequence, and for how long), precise control over fluid mixing timing, volume ratios, and composition is achieved

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If active microfluidic components such as micropumps and microvalves are implemented, then control precision is improved, but the device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the fluid control system into multiple independent microfluidic valves, each capable of being actuated separately. This segmentation allows precise control over individual fluid streams while maintaining modular device architecture. Each valve handles specific fluid routing tasks, enabling complex mixing patterns through coordinated actuation of simpler individual components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses multi-position microfluidic valves (3-way and 4-way valves) that can direct fluid flow to multiple different destinations or configurations. These universal valve components can perform multiple functions (routing, mixing, splitting) depending on their actuation state, reducing the need for separate dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If small fluid volumes are used for high-throughput screening, then sample and reagent volumes are reduced, but the ability to achieve specific dilution rates and control mixing becomes more difficult

Engineering Contradiction:
Improvefluid volumeVSAvoiddilution rate control
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent employs dynamically actuated microfluidic valves that can be opened and closed in precise sequences. By controlling the timing and duration of valve actuation, the system dynamically adjusts fluid flow rates and mixing ratios even with small volumes. The dynamic control allows achievement of specific dilution rates by precisely timing when fluid streams are connected or disconnected

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses periodic actuation sequences of multiple valves to achieve controlled mixing and dilution. By cycling through specific valve opening/closing patterns, the system can precisely control the volume ratios of mixed fluids over time, enabling accurate dilution rates even when individual fluid volumes are small

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for tight control over the timing, volume, and composition of mixed fluids, facilitating specific dilution rates and chemical reactions, even with small fluid volumes, enhancing the efficiency of lab-on-a-chip operations.

Implementation Method 1

The fluid agitator may be, for example, an electromechanical device (e.g., a piezoelectric device)

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an electrical device (e.g., a thermal ink jet (TIJ) resistor). Upon actuation, the fluid agitator may agitate (e.g., heat or vibrate) fluid in the valve

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

A fluid-air interface is formed at an end of the first microfluidic valve and the fluid channel. A first meniscus of fluid from the first reservoir is formed at the fluid-air interface of the first microfluidic valve.

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentUS11331669B2Microfluidic network
Publication Date: 2022.05.17 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11331669B2 patent drawing
  • US11331669B2 patent drawing
  • US11331669B2 patent drawing

AI summary

An apparatus may include a first microfluidic valve coupled between a first reservoir and a fluid channel. The first microfluidic valve may include a fluid agitator to break a meniscus formed at an air-fluid interface and release fluid from the first reservoir into the fluid channel in response to an electrical signal. The apparatus may also include a second microfluidic valve coupled between a second reservoir and the fluid channel. Fluid from the first reservoir and fluid from the second reservoir mix in the fluid channel.