Microfluidic Particle Sorting with Optical Detection

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Solution Overview

Problem

Current live, single-cell isolation methods such as FACS, MACS, serial dilution, micromanipulation, and manual-picking face challenges including contamination, labor intensity, low throughput, and variability, particularly in efficiently identifying and isolating target cells from samples.

Innovation Solution

A microfluidic system that uses optical, electrical, or other detection methods to identify target particles in a sample flow, allowing for automated and precise diversion of each target particle into a separate well for further analysis, utilizing a microfluidic chip with controlled fluid flow and alignment features for accurate sorting and minimal user input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If FACS or MACS is used for cell isolation, then target cells can be identified and isolated, but the system becomes complex and is restricted to core facilities with difficulty in optimization

Engineering Contradiction:
Improvetarget cell identification accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the isolation process into discrete stages: sensing region for target detection, sorting region for decision-making, and separate channels for target vs non-target particles. This segmentation enables simplified, modular design that maintains high precision while reducing overall system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex mechanical sorting mechanisms with a sensor-driven approach where optical or electrical sensors detect target particles and trigger automated valve responses. This substitution of mechanical systems with sensor-based control simplifies the overall system while maintaining high identification accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If serial dilution is used for cell isolation, then target cells can be isolated with statistical likelihood, but the process becomes labor intensive and results in low isolation frequency

Engineering Contradiction:
Improveisolation accuracyVSAvoidisolation throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs automated detection and sorting without requiring manual intervention. The sensor automatically identifies target particles and triggers valve responses to divert them to collection tubes, eliminating labor-intensive manual operations while maintaining high isolation frequency and throughput

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The microfluidic system enables continuous processing of samples through the sensing and sorting regions, allowing multiple cells to be isolated in sequence without interruption. This continuous operation dramatically increases throughput compared to discrete, manual serial dilution steps

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If micromanipulation or manual-picking is used for cell isolation, then individual cells can be physically selected, but the process becomes labor intensive with low throughput

Engineering Contradiction:
Improvesingle cell isolation precisionVSAvoidisolation throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces manual micromanipulation with automated sensor detection and valve-controlled diversion. Optical or electrical sensors automatically identify individual target cells and trigger precise valve responses to divert them to collection tubes, maintaining single-cell isolation precision while eliminating manual labor and increasing throughput

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If all target particles are diverted together into a collection tube, then sorting can be simplified, but individual particle analysis or further processing becomes difficult

Engineering Contradiction:
Improvesorting system simplicityVSAvoidindividual particle processing capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system segments the collection process by providing separate collection tubes for different target particle types or individual particle collection. The sorting region can divert particles to different channels based on detection criteria, enabling both simplified sorting and individual particle analysis capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the sorting path based on real-time sensor detection. Valves can be configured to divert particles to different collection tubes based on particle characteristics, allowing flexible adaptation for either bulk collection or individual particle processing as needed

Inventive Principle:
Principle #15Dynamics

5Adaptability or versatility

If 3-D flow is used in the sorting region, then more complex particle manipulation is possible, but flow characteristics become difficult to model and predict

Engineering Contradiction:
Improveparticle manipulation capabilityVSAvoidflow modeling complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the 3-D flow complexity by confining particles to a planar 2-D flow path in the sorting region. This simplification allows accurate flow modeling and prediction while maintaining sufficient particle manipulation capability for effective target particle diversion

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system manages flow complexity by optimizing parameters such as flow rate, particle concentration, and channel geometry to maintain laminar flow conditions. These parameter optimizations enable predictable flow characteristics while preserving effective particle sorting capability

Inventive Principle:
Principle #35Parameter changes

6Volume of moving object

If channel depth in the sorting region is increased, then more space is available for particle manipulation, but 3-D flow characteristics are introduced making prediction difficult

Engineering Contradiction:
Improveparticle manipulation spaceVSAvoidflow prediction difficulty
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent removes 3-D flow complexity by maintaining shallow channel depths in the sorting region that constrain particles to two-dimensional motion. This provides sufficient manipulation space while ensuring flow remains predictable and modelable, avoiding the introduction of 3-D flow characteristics

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, automated, and efficient isolation of target particles with high precision and reproducibility, reducing contamination and labor intensity while maintaining high throughput and minimizing user intervention.

Implementation Method 1

Optical, electrical, or other detection of the target characteristic in a target particle in a microfluidic sample flow can be used to identify that target particle

Methodology Applied
Scientific EffectOptical detection: Absorption Spectroscopy

Implementation Method 2

Target particles can be diverted through application of a trigger flow to the sorting region through a trigger channel positioned opposite an inlet to the branch channel

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Data Source

PatentUS20240254425A1Microfluidic particle sorting
Publication Date: 2024.08.01 NEWGENIVF GROUP LTD
  • US20240254425A1 patent drawing
  • US20240254425A1 patent drawing
  • US20240254425A1 patent drawing

AI summary

Systems and methods for rapid detection and sorting of target particles based on specific characteristics are provided. Optical, electrical, or other detection of the target characteristic in a target particle in a microfluidic sample flow can be used to identify that target particle which can then trigger accurate downstream diversion and isolation of the target particle from the sample flow.