Microfluidic Device Perpendicular Channel Convective Clearance

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Solution Overview

Problem

Current dialysis devices face challenges in increasing convective clearance of solutes while maintaining safe hematocrit levels, as reducing fluid volume in blood channels can lead to unsafe hematocrit levels.

Innovation Solution

A microfluidic device with a network of channels, including a blood channel, an infusate channel, and a waste channel, separated by filtration membranes, where fluid is introduced perpendicular to the blood channel to increase convective transport, maintaining a constant fluid volume and hematocrit level through structural supports and anticoagulant coatings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the fluid volume in the blood channel is decreased to increase convective clearance, then the convective clearance of solutes is improved, but the hematocrit level becomes unsafe

Engineering Contradiction:
Improveconvective clearance of solutesVSAvoidhematocrit level safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from a single-channel linear flow configuration to a three-dimensional network of channels with perpendicular intersections. Blood flows through first channels while infusate is introduced perpendicular to these channels through second channels, creating a multi-dimensional flow architecture that increases clearance efficiency without compromising hematocrit safety.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested channel structure where second channels (carrying infusate) are positioned perpendicular to and intersect with first channels (carrying blood). This nested arrangement allows infusate to be introduced into the blood channel from multiple directions, enhancing convective transport while maintaining safe fluid volumes.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If the device size is increased to improve convective clearance, then the clearance efficiency is improved, but the device complexity and size increase

Engineering Contradiction:
Improveconvective clearance of solutesVSAvoiddevice size
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By introducing perpendicular channel orientations and three-dimensional fluid introduction, the patent achieves enhanced convective clearance within a compact footprint. The multi-dimensional channel network maximizes the effective filtration surface area without proportionally increasing the overall device volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple functions into a single integrated microfluidic device: blood filtration, infusate delivery, and waste collection all occur within one compact unit. The network of channels merges these separate processes into a unified system, improving clearance efficiency without requiring multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If the fluid volume profile varies along the channel length to increase clearance, then the convective transport is improved, but the hematocrit distribution becomes non-uniform and unsafe

Engineering Contradiction:
Improveconvective transport of solutesVSAvoidhematocrit distribution uniformity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies different flow conditions to different regions of the device. Infusate is introduced at specific locations through second channels that intersect with first channels at predetermined positions along their lengths. This localized fluid introduction creates optimal convective transport in specific regions while maintaining uniform hematocrit distribution throughout the blood channel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent pre-configures the channel network with predetermined intersection points where infusate channels meet blood channels. This preliminary structural arrangement ensures that as blood flows through the first channels, infusate is introduced at optimal locations to maintain constant fluid volume and uniform hematocrit levels throughout the channel length.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases convective clearance of solutes without compromising safe hematocrit levels, allowing for higher levels of toxin removal without the need for larger device sizes or varying fluid volume profiles.

Implementation Method 1

a first filtration membrane separating the one or more First Channels from the at least one Second Channel

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a second filtration membrane separating the one or more First Channels from the at least one Third Channel

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

fluid is flowed in a direction perpendicular to the direction of fluid flow in the one or more First Channels, such that fluid flows from the at least one Second Channel into the one or more First Channels

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11369722B2Systems and methods for increasing convective clearance of undesired particles in a microfluidic device
Publication Date: 2022.06.28 THE CHARLES STARK DRAPER LABORATORY INC
  • US11369722B2 patent drawing
  • US11369722B2 patent drawing
  • US11369722B2 patent drawing

AI summary

A microfluidic device for increasing convective clearance of particles from a fluid is provided. A network of first channels can be separated from a network of second channels by a first membrane. The network of first channels can also be separated from a network of third channels by a second membrane. Fluid containing an analyte can be introduced in the network of first channels. Infusate can be introduced into the network of second channels, and waste-collecting fluid can be introduced into the network of third channels. A pressure gradient can be applied in a direction perpendicular to the direction of fluid flow in the network of first channels, such that the analyte is transported from the network of first channels into the network of third channels through the second membrane.