Microfluidic Device Porous Layer Cell Viability

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Solution Overview

Problem

Droplet-based microfluidic devices face challenges in preserving the viability of encapsulated single plant cells, as the continuous phase in the analysis region needs to be removed or exchanged with a buffer solution to extend the viability of the cells beyond a few hours or days.

Innovation Solution

A microfluidic device method that forms microcapsules by combining a sample with an immiscible oil phase and a preservation agent, allowing for the separation of the continuous phase using a porous layer, such as filter paper, to maintain the microcapsules in an aqueous buffer solution, thereby extending their viability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If droplets are transported through a microfluidic device with a continuous phase, then droplet formation and transport are enabled, but the viability of encapsulated cells is limited to a few hours or days

Engineering Contradiction:
Improveviability of encapsulated cellsVSAvoidcontinuous phase in analysis region
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies the extraction principle by removing the continuous phase from the analysis region through a porous layer that allows the continuous phase to be absorbed while retaining the microcapsules. This extraction of the harmful continuous phase extends cell viability from hours/days to longer-term preservation, directly resolving the technical contradiction between maintaining droplet transport functionality and eliminating the harmful continuous phase environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent utilizes a porous layer as a key component to achieve phase separation. The porous material selectively allows the continuous phase to pass through while retaining the microcapsules containing encapsulated cells. This porous structure enables the transition from a continuous phase environment to a buffer solution environment, thereby extending cell viability without compromising the droplet formation and transport process.

Inventive Principle:
Principle #31Porous materials

2Duration of action of stationary object

If the continuous phase is removed to extend cell viability, then cell longevity is improved, but the droplet transport and analysis process becomes more complex

Engineering Contradiction:
Improvelongevity of cells for analysisVSAvoidmicrofluidic device structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single integrated microfluidic device structure. The device combines droplet generation, transport, and continuous phase removal functionalities in one system. The porous layer is integrated directly into the microfluidic channel structure, allowing the continuous phase to be removed while the microcapsules remain in the analysis region. This merging approach extends cell longevity without proportionally increasing device complexity, as the phase removal function is embedded within the existing droplet transport architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a porous layer is used to separate the continuous phase, then phase separation is achieved, but the device structure and operation become more complex

Engineering Contradiction:
Improvephase separation efficiencyVSAvoiddevice operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies the self-service principle by designing the porous layer to automatically perform phase separation based on the inherent properties of the materials. The porous structure naturally allows the continuous phase to pass through while retaining microcapsules, without requiring additional control mechanisms or complex operational procedures. The buffer solution automatically replaces the continuous phase through capillary action and pressure gradients, making the phase separation process self-regulating and operationally simple despite the enhanced reliability it provides.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively preserves microcapsules, allowing for longer-term analysis and manipulation of encapsulated plant cells by removing the continuous phase and exchanging it with a buffer solution, enhancing the longevity of the cells for analysis.

Implementation Method 1

A porous layer, such as filter paper, to maintain the microcapsules in an aqueous buffer solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The porous layer, such as filter paper, to maintain the microcapsules

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentEP3525933B1Systems and methods to encapsulate and preserve organic matter for analysis
Publication Date: 2024.07.03 PIONEER HI BREED INTERNATIONAL INC
  • EP3525933B1 patent drawingFigure 1A~1B
  • EP3525933B1 patent drawingFigure 1C
  • EP3525933B1 patent drawingFigure 2

AI summary

Microfluidic systems and methods to generate and analyze microcapsules comprising biological sample, such as for example, single cells, cellular contents, microspore, protoplast, are disclosed. The microcapsules comprising the biological sample can be preserved by a polymerization process that forms a hydrogel around the biological sample. The hydrogel microcapsules can be trapped in a trapping array or collected in an output reservoir and subject to one or more assays. The trapping array or the output reservoir can be disposed over a porous layer that can filter the continuous phase (e.g., oil) in which the microcapsules are dispersed in the microfluidic device. The pores of the porous layer are configured to be smaller than the size of the microcapsules to prevent the flow of the microcapsules through the porous layer.