Microfluidic PCR Device Pressure Chamber Bubble Suppression

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Solution Overview

Problem

Microfluidic devices face challenges in suppressing the formation of gas bubbles during PCR processes, which can lead to temperature fluctuations and liquid oscillations, affecting the efficiency and control of nucleic acid amplification.

Innovation Solution

A microfluidic device with a reaction chamber in fluid communication with a pressure chamber that is heated above the boiling point of the sample solution, using an equalization channel to evaporate gas bubbles and generate back pressure, reducing bubble formation and ensuring a controlled processing environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reaction chamber is heated to a target temperature close to the normal boiling point of the sample solution, then the PCR amplification efficiency is improved, but gas bubbles form in the reaction chamber causing temperature differences and fluid oscillations

Engineering Contradiction:
ImprovePCR amplification efficiencyVSAvoidtemperature stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A pressure chamber is introduced as an intermediary component between the reaction chamber and the external environment. This pressure chamber acts as a mediator that absorbs excess pressure and prevents gas bubbles from forming in the reaction chamber, thereby maintaining temperature stability while allowing high-temperature PCR amplification to proceed efficiently

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts the pressure parameter in the pressure chamber to control the formation and removal of gas bubbles. By changing the pressure conditions in the pressure chamber, the system maintains optimal temperature stability in the reaction chamber while enabling efficient PCR amplification at temperatures close to the boiling point

Inventive Principle:
Principle #35Parameter changes

2Reliability

If gas bubbles are suppressed by sealing the reaction chamber under increased pressure, then temperature stability is improved, but the complexity of the device increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidreaction chamber structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system is divided into two separate functional chambers: the reaction chamber for PCR amplification and the pressure chamber for pressure regulation. This segmentation allows the pressure chamber to handle pressure control functions externally, simplifying the reaction chamber structure while maintaining temperature stability through the connected pressure chamber

Inventive Principle:
Principle #1Segmentation

3Reliability

If the reaction chamber volume is reduced to minimize gas bubble impact, then temperature control is improved, but the sample solution processing capacity is reduced

Engineering Contradiction:
Improvetemperature controlVSAvoidsample solution capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The pressure chamber serves as an intermediary that compensates for the limited volume of the reaction chamber. By providing additional pressure regulation capacity in the pressure chamber, the system can maintain excellent temperature control in the small reaction chamber while the overall system capacity is enhanced through the pressure chamber's volume

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses gas bubbles in the reaction chamber, maintaining a stable temperature and liquid control, thereby enhancing the reliability and precision of PCR processes, particularly in real-time PCR applications.

Implementation Method 1

designed to evaporate a quantity of sample liquid forced into the pressure chamber by gas bubbles in the sample solution via the compensating channel and thereby generate a gas bubble-reducing back pressure on the sample solution present in the reaction chamber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the reaction chamber can be heated by means of the first heating device to a target temperature between 10 K and 2 K below the normal boiling point of the sample solution... the pressure chamber can be heated by means of the second heating device to a pressure chamber temperature between 10 K and 30 K above the normal boiling point

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP3259061B1Microfluidic device for the temperature-controlled processing of a sample solution
Publication Date: 2019.04.10 FRIZ BIOCHEM FUR BIOANALYTIK MBH
  • EP3259061B1 patent drawingFigure 1
  • EP3259061B1 patent drawingFigure 2~3
  • EP3259061B1 patent drawingFigure 4

AI summary

The invention relates to a microfluidic device (400) for the temperature-controlled processing of a sample solution (410) having a reaction chamber (450), in which the sample solution (410) can be heated to a target temperature close to the normal boiling point of the sample solution. According to the invention, the reaction chamber (450) is in fluid connection with a pressure chamber (460) via a compensation channel (422), which pressure chamber is liquid-free in normal operation and which can be heated to a temperature above the normal boiling point of the sample solution (410), and which is designed to vaporize the sample liquid amount (464) pressed by gas bubbles (454) in the sample solution into the pressure chamber (460) via the compensation channel (422), thus generating a gas-bubble reduced counter pressure onto the sample solution (410) present in the reaction chamber (450).