Microfluidic Reagent Delivery Network with Resistor-Driven Pressure

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Solution Overview

Problem

Microfluidic devices face challenges in efficiently delivering reagents due to high costs, skill requirements, and increased error possibilities, especially when introducing reagents during sample analysis, which can prolong analysis time and complicate processes like multiplexing.

Innovation Solution

The implementation of a reagent delivery network with an inlet microfluidic channel, a microfluidic cross-channel, and an outlet microfluidic channel, featuring resistors to generate pressure and break capillary retention menisci, allowing for the efficient delivery and mixing of reagents within reagent storage chambers, enabling multiplexing and flexible reagent use in series or parallel configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reagents are introduced during sample analysis in full-scale devices, then analysis can be performed, but costs increase, skill requirements increase, and error possibilities increase

Engineering Contradiction:
Improveerror rateVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The microfluidic device performs reagent delivery and mixing autonomously through integrated passive micromixing channels and capillary action, eliminating the need for external operator intervention and reducing human error while maintaining reliable analysis

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical reagent addition with passive fluidic mechanisms including capillary retention menisci, pressure-driven flow, and diffusion-based mixing, eliminating the need for skilled operator manipulation and reducing error rates

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If reagents are introduced during sample analysis, then analysis can proceed, but analysis time is prolonged

Engineering Contradiction:
Improveanalysis speedVSAvoidanalysis time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

Reagents are pre-loaded into storage chambers within the microfluidic device before sample analysis begins, and passive micromixing channels are designed to automatically mix reagents with sample fluid as they flow, eliminating delays associated with manual reagent addition and extending analysis time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous passive fluid flow through the microfluidic channels, maintaining constant mixing and reagent delivery without interruption, which sustains analysis speed while preventing time loss through automated continuous processing

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If reagent delivery is performed manually, then flexibility in reagent use is maintained, but costs increase and skill requirements increase

Engineering Contradiction:
Improveease of useVSAvoidsystem integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The microfluidic device autonomously manages reagent delivery, storage, and mixing through integrated passive micromixing channels and capillary action mechanisms, eliminating the need for skilled operator intervention and significantly improving ease of use while maintaining systematic integration

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent designs a universal microfluidic platform that can handle multiple reagents and sample types through standardized passive mixing channels and storage chambers, providing flexibility across different applications while reducing operational complexity and improving ease of use

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If passive micromixing channels are used, then reagent mixing is achieved, but channel length increases

Engineering Contradiction:
Improvemixing efficiencyVSAvoidchannel length
Core Design Contradiction:
Stability of the object's compositionVSLength of moving object

Solution Approach 1:

The patent incorporates localized mixing features within specific segments of the micromixing channels, such as varying channel geometries and embedded mixing elements at critical locations, which achieve effective reagent mixing without requiring excessive overall channel length

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes three-dimensional channel designs and vertical stacking of micromixing structures to achieve thorough reagent mixing within a compact footprint, reducing the horizontal channel length while maintaining mixing efficiency through additional spatial dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces analysis time, lowers costs, and minimizes errors by enabling efficient reagent delivery and mixing, facilitating faster and more flexible microfluidic processing, including nucleic acid amplification and diagnostics.

Implementation Method 1

A resistor is positioned along the inlet microfluidic channel at a location to redirect fluid from the inlet microfluidic channel into the microfluidic cross-channel. The resistor in operation provides a power density in the presence of a fluid to generate pressure sufficient to break a capillary retention meniscus at the constriction region

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

generate pressure sufficient to break a capillary retention meniscus at the constriction region to deliver the fluid into the reagent storage chamber

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20240033729A1Reagent delivery networks
Publication Date: 2024.02.01 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US20240033729A1 patent drawing
  • US20240033729A1 patent drawing
  • US20240033729A1 patent drawing

AI summary

A reagent delivery network can include an inlet microfluidic channel, a microfluidic cross-channel branching off from the inlet microfluidic channel, a resistor positioned along the inlet microfluidic channel at a location to redirect fluid from the inlet microfluidic channel into the microfluidic cross-channel, and an outlet microfluidic channel having a side-wall opening connected to the microfluidic cross-channel. The outlet microfluidic channel can receive fluid from the microfluidic cross-channel. The microfluidic cross-channel can include a constriction region and a reagent storage chamber having reagent therein.