Microfluidic Router Flow Resistor Stabilizes Sample Sorting

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Solution Overview

Problem

Current microfluidic devices face challenges in efficiently sorting and characterizing objects of interest within liquid samples due to flow rate variations and adherence issues during transfer between modules, leading to sample losses and operational instability.

Innovation Solution

A microfluidic system with integrated preparation and routing modules that utilize closed-loop flow control and passive buffering to stabilize flow rates and prevent sample losses, featuring a microfluidic connection with a flow resistor to decouple fluctuations between modules, ensuring independent operation while maintaining co-integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If modules are directly connected in microfluidic systems, then integration and compactness are improved, but flow rate variations and operational instability worsen due to lack of decoupling

Engineering Contradiction:
Improveintegration of modulesVSAvoidoperational stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A passive buffer module is introduced as an intermediary component between the preparation module and routing module. This buffer module decouples the two modules, preventing flow rate variations in one module from directly affecting the other, thus maintaining operational stability while preserving integration benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The microfluidic system is segmented into distinct functional modules (preparation module, passive buffer module, routing module) that are physically separated by microfluidic connections. This segmentation allows each module to operate independently with its own flow characteristics, reducing operational interference

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If flow control is simplified in microfluidic devices, then ease of operation is improved, but sample losses due to adherence worsen during transfer between modules

Engineering Contradiction:
Improveflow control simplicityVSAvoidsample loss
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The passive buffer module acts as an intermediary transfer zone that maintains continuous fluid flow and appropriate hydrodynamic conditions during sample transfer. This prevents objects of interest from adhering to channel walls by maintaining proper flow velocity and fluid dynamics, reducing sample loss without requiring complex active control mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer module provides a cushioning effect by creating a transition zone with controlled flow characteristics. This cushioning prevents abrupt flow changes and reduces the tendency of objects to adhere to surfaces during module transitions, thereby minimizing sample loss

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If modules operate independently without flow decoupling, then operational flexibility is improved, but flow rate variations and operational interference worsen

Engineering Contradiction:
Improvemodule operational independenceVSAvoidflow rate stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The passive buffer module serves as a decoupling intermediary that allows each module to operate independently with its own flow rate and operational parameters, while simultaneously preventing flow rate variations from propagating between modules. This maintains both operational flexibility and flow rate stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively stabilizes flow rates and reduces sample losses by actively compensating for flow rate variations, allowing for efficient sorting and characterization of objects of interest with reduced operational interference between modules.

Implementation Method 1

The microfluidic connection comprises a flow resistor having a flow resistance and being adapted for passively buffering against variations in the flow rate

Methodology Applied
Scientific EffectHydraulic resistance: Pressure Drop

Data Source

PatentUS11511275B2Flow control in microfluidic router
Publication Date: 2022.11.29 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • US11511275B2 patent drawing
  • US11511275B2 patent drawing
  • US11511275B2 patent drawing

AI summary

A method for detecting, sorting, purifying and characterizing objects of interest in a liquid sample. The method comprises preparing, in a preparation module ON) of a microfluidic router system, the liquid sample for processing. Preparing comprises transporting the sample through a microfluidic channel, and forwarding the prepared sample from an outlet of the preparation module into an inlet of a routing module. Forwarding comprises coupling a microfluidic flow between the outlet and the inlet to passively buffer against or actively compensate for variations in a flow rate of the prepared sample at the outlet, and diverting the objects of interest from the microfluidic flow. Forwarding the sample comprises sensing a flow characteristic of the sample in preparation, routing module, or in flow connection, and controlling a flow control element taking the sensed characteristic into account to compensate for a variation in the flow rate by a closed-loop flow control.