Microfluidic Sample Digitization with Centrifugal Rotor Loading

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Solution Overview

Problem

Existing methods for self-digitization of fluidic samples, such as nebulizers and microfluidic technologies, are inadequate in terms of control, complexity, cost, and adaptability for high-throughput processing of large numbers of fluidic samples in parallel.

Innovation Solution

A microfluidic array system with tapering flow channels and a rotor-based device for centrifugal sample loading, enabling precise discretization and analysis of fluidic samples into discrete volumes within fluidic compartments, facilitating high-throughput and cost-effective processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If nebulizers and agitation-based emulsion generators are used for self-digitization, then sample discretization can be achieved, but control precision is insufficient

Engineering Contradiction:
Improvecontrol precisionVSAvoidcontrol reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system divides the continuous fluid stream into discrete droplets or bubbles through controlled breakup mechanisms, creating individually addressable sample compartments. This segmentation enables precise control over sample discretization while maintaining reliability through defined compartment boundaries.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamic control mechanisms that can adjust operating parameters in real-time to optimize droplet formation and compartment filling. This dynamic adjustment capability improves both control precision and reliability by adapting to varying sample conditions and flow rates.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If microfluidic technologies are used for self-digitization, then sample discretization can be achieved, but device complexity increases

Engineering Contradiction:
Improvediscretization precisionVSAvoidmicrofluidic array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microfluidic array is divided into multiple independent flow channels, each capable of processing samples in parallel. This segmentation allows precise discretization of samples while distributing complexity across multiple simple, identical channels rather than one complex channel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic array design uses identical, reusable flow channel structures that can process different sample types and analytical methods. This universality reduces overall system complexity by standardizing components while maintaining high discretization precision through consistent geometric features.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If prior self-digitization approaches are used, then sample processing can be performed, but adaptability for high-throughput parallel processing is limited

Engineering Contradiction:
Improvehigh-throughput processing capabilityVSAvoidadaptability to analytical techniques
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system uses a array of multiple flow channels that can process numerous samples simultaneously in parallel. This segmented architecture enables high-throughput processing while maintaining adaptability, as each channel can be independently configured or selected based on the specific analytical technique being applied.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic array platform is designed to accommodate various analytical techniques through its standardized compartment structure. The same physical infrastructure supports different detection methods and sample types, providing both high throughput and broad adaptability without requiring technique-specific hardware modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If prior self-digitization methods are used, then sample discretization can be achieved, but processing cost increases

Engineering Contradiction:
Improvediscretization accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system achieves precise discretization by dividing samples into discrete compartments within a microfluidic array. This segmentation approach maintains high discretization accuracy while using standard microfabrication techniques that reduce manufacturing costs compared to more complex prior methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic arrays are designed as disposable or easily replaceable components with simple geometric features. This approach reduces manufacturing costs by using straightforward fabrication processes and eliminates the need for complex cleaning and maintenance, while still achieving the required discretization precision for accurate sample analysis.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved control and reliability for self-digitization, enabling efficient processing and analysis of fluidic samples, including chemicals, biochemicals, and biological materials, with enhanced throughput and compatibility with various analytical techniques.

Implementation Method 1

a rotor assembly comprising a central axis and a plurality of receptacles arranged radially around the central axis, each receptacle being shaped to receive the microfluidic device such that the proximal body portion of the microfluidic device is positioned near the central axis and the distal body portion of the microfluidic device is positioned away from the central axis

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentEP3320347B1Systems, methods, and devices for self-digitization of samples
Publication Date: 2024.11.06 UNIV OF WASHINGTON
  • EP3320347B1 patent drawingFigure 1
  • EP3320347B1 patent drawingFigure 2
  • EP3320347B1 patent drawingFigure 3A~3B

AI summary

Systems, methods, and devices for discretizing and analyzing fluidic samples are provided. In one aspect, a microfluidic array for discretizing a fluidic sample comprises one or more flow channels and a plurality of fluidic compartments in fluidic communication with the one or more flow channels. In another aspect, a system for discretizing and analyzing fluidic samples comprises a rotor assembly shaped to receive a microfluidic device.