Microfluidic Thermocycler with Scanning Optical Detection

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Solution Overview

Problem

Current in vitro diagnostic analyses are bottlenecked due to the need for specialized, expensive equipment that is not available on-demand, leading to delayed processing times and the necessity to send samples to centralized facilities, which incurs costs and risks sample mishandling.

Innovation Solution

A system and method for simultaneous nucleic acid amplification and detection in multiple microfluidic reaction chambers using a detector head with photodetector and light source pairs, aligned in rows, and a microfluidic cartridge with independent reaction chambers, allowing for real-time PCR and optimized thermal cycling protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specialized equipment is used for in vitro diagnostic analyses, then measurement precision and reliability are improved, but device complexity and cost increase, and availability decreases

Engineering Contradiction:
Improvedetection accuracyVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the diagnostic function into separate modular components: a microfluidic cartridge containing reaction chambers for nucleic acid amplification, and a detector head with optical detection systems. This segmentation allows the complex detection function to be isolated in a dedicated module while the sample processing occurs in a simpler microfluidic cartridge, resolving the contradiction between measurement precision and device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a microfluidic cartridge as an intermediary component that bridges sample preparation and detection. The cartridge contains all necessary reagents and reaction chambers, serving as a self-contained unit that interfaces with the detector head. This intermediary simplifies the overall system architecture while maintaining high detection precision through specialized optical detection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If centralized facilities are used for diagnostic analyses, then measurement precision is improved, but loss of time and loss of substance increase due to sample transport

Engineering Contradiction:
Improvedetection accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The detector head is designed with multiple detector pairs that can simultaneously analyze multiple reaction chambers across different microfluidic cartridges. This multi-functional capability allows a single device to serve multiple diagnostic functions and process multiple samples concurrently, eliminating the need for centralized facilities while maintaining detection precision and reducing processing time

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system enables continuous processing of multiple samples through simultaneous thermocycling and optical detection in parallel reaction chambers. The synchronized operation of multiple detector pairs allows uninterrupted analysis across all chambers, eliminating idle time and reducing overall processing time compared to sequential centralized processing

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If multiple samples are processed sequentially, then device complexity is reduced, but productivity decreases

Engineering Contradiction:
Improvesystem simplicityVSAvoidthroughput
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent transitions from sequential one-dimensional processing to parallel multi-dimensional processing by arranging multiple reaction chambers in a two-dimensional array within the microfluidic cartridge. The detector head scans across this array simultaneously analyzing multiple chambers, thereby increasing productivity while maintaining relatively simple device architecture through systematic spatial arrangement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If thermal cycling is performed in multiple reaction chambers, then productivity is improved, but uniformity of thermal contact becomes difficult to maintain

Engineering Contradiction:
ImprovethroughputVSAvoidthermal uniformity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system implements local thermal control by providing dedicated heating and cooling mechanisms for each reaction chamber or small groups of chambers. This allows each chamber to maintain optimal and uniform thermal conditions independently, ensuring consistent thermocycling performance across multiple chambers while enabling high productivity through parallel processing

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-throughput molecular diagnostic assays at the point of care, eliminating the need for centralized facilities and reducing processing time, while ensuring uniform thermal contact and efficient detection across multiple reaction chambers.

Implementation Method 1

a detector head comprising a plurality of photodetector and light source pairs

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 2

a plurality of photodetector and light source pairs

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 3

a heater substrate configured to heat the reaction chamber

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a Peltier device configured to cool the reaction chamber

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS20240110236A1Scanning real-time microfluidic thermocycler and methods for synchronized thermocycling and scanning optical detection
Publication Date: 2024.04.04 BECTON DICKINSON & CO
  • US20240110236A1 patent drawing
  • US20240110236A1 patent drawing
  • US20240110236A1 patent drawing

AI summary

Systems and methods for performing simultaneous nucleic acid amplification and detection. The systems and methods comprise methods for managing a plurality of protocols in conjunction with directing a sensor array across each of a plurality of reaction chambers. In certain embodiments, the protocols comprise thermocycling profiles and the methods may introduce offsets and duration extensions into the thermocycling profiles to achieve more efficient detection behavior.