Microfluidic Separation Device Using Porous Sodium Silicate Frit

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Solution Overview

Problem

Existing separation and purification techniques, such as flash column chromatography, are ineffective for handling small quantities of chemicals and require large volumes of liquids, limiting their application in synthetic organic and inorganic chemistry.

Innovation Solution

A microfluidic separation device with a miniaturized chromatographic column using a porous frit made of sodium silicate, which allows for the separation of micro volumes of chemicals under pressure, enabling efficient separation of minute quantities with a small amount of mobile phase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional flash column chromatography is used for separation, then separation capability is achieved, but large volumes of liquids and chemicals are required

Engineering Contradiction:
Improvevolume of mobile phaseVSAvoidseparation efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent transitions from traditional macro-scale column chromatography to microfluidic dimension, creating a miniaturized separation system that operates in the micro-volume regime. This dimensional scaling enables efficient separation with significantly reduced mobile phase volumes while maintaining separation capability through optimized micro-scale flow dynamics and surface interactions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If traditional column chromatography is used, then separation of chemicals is achieved, but the device is not portable and requires laboratory infrastructure

Engineering Contradiction:
ImproveportabilityVSAvoidsystem requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the traditional chromatography system into integrated microfluidic components, including micro-pumps, separation columns, and detection systems all miniaturized on a single chip. This segmentation eliminates the need for bulky laboratory infrastructure while maintaining separation functionality, enabling portable field deployment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple functions (pumping, separation, detection) into a single integrated microfluidic device, combining what were previously separate laboratory instruments into one portable unit. This merging reduces system complexity and enables field-portable operation

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If large quantities of chemicals are processed, then separation is effective, but the method is not suitable for small-scale synthesis and characterization

Engineering Contradiction:
Improveamount of material to be separatedVSAvoidseparation effectiveness
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the operational parameters of chromatography by transitioning to microfluidic flow regimes, optimized mobile phase compositions, and enhanced surface interactions at the micro-scale. These parameter changes maintain separation effectiveness even when processing only micro-quantities of material, making the technique reliable for small-scale synthesis and characterization

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microfluidic separation device effectively separates minute quantities of materials (0.2-0.5 μL per injection) using a small amount of solute as the mobile phase, facilitating the handling of small volumes and providing a portable solution for both laboratory and field use.

Implementation Method 1

A chromatographic separation process is based on the difference in the surface interactions of a chemical to be analyzed and eluent molecules. A molecule with a stronger surface interaction will 'sit' on the adsorbent for a longer time, will move slower, and thus get separated from another material having a weaker surface interaction which is therefore moving faster.

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS8986542B2Microfluidic separation device and method of making same
Publication Date: 2015.03.24 CALIFORNIA INST OF TECH
  • US8986542B2 patent drawing
  • US8986542B2 patent drawing
  • US8986542B2 patent drawing

AI summary

A device and method for making a microfluidic separation device. A microfluidic separation device could include a microfluidic column having an inlet, the microfluidic column being configured to hold a first fluid and the microfluidic column including a porous portion, and an outlet attached to the microfluidic column, the outlet being configured to output a second fluid. The method may include providing a microfluidic column having an inlet, configuring the microfluidic column to hold a first fluid, forming a porous portion in the microfluidic column, and attaching an outlet to the microfluidic column.