Microfluidic Sheath Flow Geometry for Particle Focusing

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Solution Overview

Problem

Conventional microfluidic devices for sheath flow are complex and difficult to fabricate, limiting their effectiveness in applications such as particle sorting and analysis, where efficient fluid focusing and protection of particles from shear forces are crucial.

Innovation Solution

A microfluidic assembly with a substrate and flow channel featuring a core stream forming geometry, including lateral and vertical fluid focusing components, and a sheath inlet, which provides a mechanism for creating a focused sheath flow to align and protect particles within the flow channel, utilizing diverting mechanisms like bubble valves or ultrasonic transducers for efficient particle processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sheath flow devices are used, then particles can be protected and positioned, but the device design becomes complex and difficult to fabricate

Engineering Contradiction:
Improveparticle protection and positioningVSAvoiddevice design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional modules: a T-junction mixing region where sample and sheath fluids combine, followed by a separate focusing region with specific geometric features. This segmentation allows each region to be optimized independently for its function while simplifying overall fabrication compared to integrated complex designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces vertical dimensionality through a raised platform structure in the focusing region. This three-dimensional geometric feature creates the necessary flow conditioning without requiring complex lateral arrangements, simplifying the device design while achieving effective particle focusing and protection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If faster flow velocities are used, then throughput increases, but cells may be shredded by shear forces at channel walls

Engineering Contradiction:
Improvesample throughputVSAvoidshear force damage to cells
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A sheath fluid is introduced as an intermediary substance that surrounds the sample-containing core stream. This sheath layer acts as a protective buffer between the sample particles and the channel walls, eliminating direct contact and reducing shear forces while enabling faster flow velocities for increased throughput.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device performs preliminary hydrodynamic focusing in the focusing region before particles enter the measurement or analysis zone. This preliminary action positions particles centrally and establishes a stable laminar flow profile in advance, preventing cell damage during high-velocity transport through subsequent channels.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If particles are allowed to touch channel sides, then device simplicity increases, but channel clogging occurs

Engineering Contradiction:
Improvedevice simplicityVSAvoidchannel clogging prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The flow channel geometry itself provides the focusing function through its built-in raised platform feature, eliminating the need for external focusing mechanisms or complex active control systems. The passive geometric design automatically positions particles centrally, preventing wall contact and clogging while maintaining device simplicity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microfluidic assembly enables high-speed, high-yield, and high-purity processing of particles by effectively focusing and protecting them from shear forces, enhancing the throughput and accuracy in applications like particle sorting and analysis.

Implementation Method 1

The resulting sheath flow flows in a laminar state within an orifice or channel so that the particles are aligned and accurately pass through an orifice or channel in a single file row

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 2

The process of confining a particle stream in a fluid is referred to as a 'sheath flow' configuration

Methodology Applied
Scientific EffectHydrodynamic focusing:

Implementation Method 3

Faster flow velocity is possible without shredding cells in the center fluid because the sheath fluid protects the cells from potentially high shear forces at the walls of the flow channel

Methodology Applied
Scientific EffectShear force protection: Shear Stress

Implementation Method 4

The fluid focusing features of the flow channel focusing region include a core stream forming geometry. The core stream forming geometry further includes a lateral fluid focusing region, a first vertical fluid focusing component, and a second vertical fluid focusing component

Methodology Applied
Scientific EffectHydrodynamic focusing:

Data Source

PatentEP2972212B1Hydrodynamic focusing apparatus and methods
Publication Date: 2022.12.21 CYTONOME ST LLC
  • EP2972212B1 patent drawingFigure 1
  • EP2972212B1 patent drawingFigure 2
  • EP2972212B1 patent drawingFigure 3A

AI summary

A microfluidic chip having a micro channel for processing a sample is provided. The micro channel may focus the sample by using focusing fluid and a core stream forming geometry. The core stream forming geometry may include a lateral fluid focusing component and one or more vertical fluid focusing components. A microfluidic chip may include a plurality micro channels operating in parallel on a microfluidic chip.