Microfluidic Sheath-Flow Geometry for Precise Particle Focusing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional microfluidic devices for sheath flow are complex and difficult to fabricate, limiting their efficiency and practicality in applications such as particle sorting and analysis.

Innovation Solution

A microfluidic particle processing assembly with a flow channel featuring a core stream forming geometry, including lateral and vertical fluid focusing components, ultrasonic transducers, and a diverting mechanism, which facilitates the creation of a sheath flow for precise particle focusing and alignment within the channel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sheath flow devices are used, then particle protection and alignment are achieved, but device complexity and fabrication difficulty increase

Engineering Contradiction:
Improveparticle protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flow channel is divided into distinct functional regions: a sheath fluid introduction region with multiple inlets, a core stream forming region where focusing occurs, and an inspection region. This segmentation allows each region to be optimized independently for its specific function while simplifying the overall fabrication process through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow channel structure serves multiple functions simultaneously: it introduces sheath fluid from multiple directions, creates the core stream, aligns particles, and provides an inspection region. This multi-functionality reduces the need for separate components, thereby reducing device complexity while maintaining particle protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If conventional sheath flow devices are used, then particle alignment is achieved, but fabrication difficulty increases

Engineering Contradiction:
Improveparticle alignmentVSAvoidfabrication difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The channel geometry is specifically designed with varying cross-sectional dimensions at different locations: the sheath fluid inlets are positioned and sized to create appropriate flow rates, the core stream forming region has optimized dimensions for particle focusing, and the inspection region maintains consistent dimensions. This local optimization achieves precise particle alignment while using standard fabrication techniques

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention utilizes three-dimensional channel geometry with varying height and width dimensions along the flow path. By controlling the vertical and lateral dimensions independently, the design achieves precise particle alignment in the center of the channel while maintaining ease of manufacture through systematic dimensional control

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If higher flow velocities are used, then throughput increases, but particle damage from shear forces occurs

Engineering Contradiction:
ImprovethroughputVSAvoidshear forces
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A layer of sheath fluid acts as an intermediary between the particles in the core stream and the channel walls. This sheath fluid layer absorbs the shear forces that would otherwise directly affect the particles, allowing higher flow velocities to be used without damaging the particles while maintaining high throughput

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient and precise focusing of particles within the microfluidic channel, preventing clogging and allowing for higher throughput and faster flow velocities, thereby enhancing particle sorting and analysis capabilities.

Implementation Method 1

The resulting sheath flow flows in a laminar state within an orifice or channel so that the particles are aligned and accurately pass through an orifice or channel in a single file row

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 2

the fluid focusing feature of the fluid focusing region may further include ultrasonic transducers for producing pressure waves in the focusing region of each flow channel

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentEP4220124A1Hydrodynamic focusing apparatus and methods
Publication Date: 2023.08.02 CYTONOME ST LLC
  • EP4220124A1 patent drawingFigure 1
  • EP4220124A1 patent drawingFigure 2
  • EP4220124A1 patent drawingFigure 3A

AI summary

A microfluidic chip having a micro channel for processing a sample is provided. The micro channel may focus the sample by using focusing fluid and a core stream forming geometry. The core stream forming geometry may include a lateral fluid focusing component and one or more vertical fluid focusing components. A microfluidic chip may include a plurality micro channels operating in parallel on a microfluidic chip.