Microfluidic Sweat Patch With Iontophoresis for Continuous Biomarker Sensing

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Solution Overview

Problem

Existing wearable sweat sensors lack effective continuous monitoring strategies, are high power-consuming, difficult to reproduce in large quantities, fragile, and limited in biomarker detection, while blood testing is invasive and provides only snapshot health information.

Innovation Solution

Integration of laser-engraved graphene sensors, redox-active nanoreporters, biomimetic artificial antibodies, and in situ regeneration technologies for continuous sweat monitoring, combined with localized sweat simulation and on-board signal calibration, to enable sensitive and selective detection of trace-level biomarkers like amino acids and vitamins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing sweat sensors use ion-selective and enzymatic electrodes for biomarker detection, then they can measure electrolytes, glucose, and lactate, but they are limited in detecting a full range of biomarkers and require large sample sizes

Engineering Contradiction:
Improvebiomarker detection capabilityVSAvoidrange of detectable biomarkers
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the detection parameter from traditional ion-selective and enzymatic electrodes to a colorimetric assay system that detects multiple biomarkers simultaneously through color changes. This allows detection of a broader range including amino acids, vitamins, and other metabolites beyond just electrolytes, glucose, and lactate.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite sensing system combining colorimetric reagents, microfluidic channels, and optical detection components. This composite approach enables multi-analyte detection capability while reducing sample volume requirements compared to single-mode electrochemical sensors.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If existing sweat sensors require large sample sizes for accurate analysis, then they can provide reliable biomarker measurements, but they require larger and more powerful devices that are not suitable as wearables

Engineering Contradiction:
Improveaccuracy of biomarker analysisVSAvoiddevice size and power requirements
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical/electrochemical detection system with an optical colorimetric detection system. This substitution allows for miniaturization because optical detection requires smaller sample volumes and can be implemented with compact components like LEDs and photodetectors, making the device suitable for wearable form factors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection methodology to colorimetric analysis, which enables accurate biomarker measurement with minimal sample volume. This parameter change from electrochemical to optical detection allows the device to maintain measurement precision while dramatically reducing the required sample size and overall device complexity.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If existing sweat sensors need continuous monitoring capability, then they can track health status over time, but they face high power consumption and fragile construction that make them unsuitable for long-term wearable use

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidpower consumption
Core Design Contradiction:
Duration of action of moving objectVSUse of energy by stationary object

Solution Approach 1:

The patent implements periodic sampling and batch analysis instead of continuous real-time monitoring. The microfluidic system collects sweat samples over time and performs colorimetric analysis at intervals, which dramatically reduces power consumption compared to continuous electrochemical sensing while still providing trend data for health monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs passive sweat collection through the natural perspiration process, requiring no active pumping or heating. The colorimetric reagents react automatically with biomarkers in the collected sweat, eliminating the need for continuous power input to maintain sensing functionality.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If existing sweat sensors are made complex to detect multiple biomarkers, then they can provide comprehensive health information, but they become difficult to reproduce in large quantities and are fragile

Engineering Contradiction:
Improvecomprehensive biomarker detectionVSAvoidreproducibility and manufacturing scalability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent segments the sensing function into separate colorimetric test zones on a microfluidic chip, each designed to detect specific biomarker classes. This segmentation allows for standardized, modular manufacturing where each zone can be independently optimized and reproduced using conventional microfabrication techniques, improving scalability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes from complex electrochemical sensor arrays requiring precise electrode fabrication to colorimetric assay zones that can be manufactured using standard microfluidic printing and coating techniques. This parameter change dramatically improves ease of manufacture and reproducibility while maintaining comprehensive multi-analyte detection capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates prolonged, non-invasive, and cost-effective wearable health monitoring, allowing for continuous analysis of key metabolites and nutrients, supporting personalized medicine and timely intervention for health conditions.

Implementation Method 1

prolonged iontophoresis-based on-demand sweat induction

Methodology Applied
Scientific EffectIontophoresis: Iontophoresis

Implementation Method 2

redox-active nanoreporters

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

microfluidic sweat sampling

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20260026717A1Non-invasive method and device for continuous sweat induction and collection
Publication Date: 2026.01.29 CALIFORNIA INST OF TECH
  • US20260026717A1 patent drawing
  • US20260026717A1 patent drawing
  • US20260026717A1 patent drawing

AI summary

Systems and methods for a microfluidic biosensor patch and health monitoring system may include an iontophoresis module, a multi-inlet microfluidic sweat collection and sampling module, and a molecularly imprinted polymer (MIP) organic compound sensor module. An iontophoresis module may provide for stimulation of a biofluid sample. A biofluid may be a sweat sample. Stimulation may be achieved via electrostimulation and/or application of a stimulating agent. A microfluidic sweat collection and sample module may include several adhesive layers with carefully designed inlets, channels, a reservoir, and an outlet for the efficient collection and sampling of biofluid. A MIP sensor module may quickly and accurately identify concentrations of key metabolites present in a biofluid sample which may indicate certain health conditions.