Microfluidic Separation Device with Vertical Walls

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Solution Overview

Problem

Conventional fluidic separation devices are insufficient for effectively sorting cells infected with parasites and face limitations in preparative or semi-preparative separations, particularly due to issues with hydrodynamic interactions and the need for multiple inlets and outlets, which can lead to recirculation and particle trapping.

Innovation Solution

A microfluidic device with a microchannel having a wide-to-thin aspect ratio, featuring multiple inlets and separation walls that allow for hydrodynamic focusing, reducing interactions with channel walls and enabling stable sheet flow, allowing for efficient sorting and separation across the microchannel thickness without the need for flow dividers, and facilitating continuous operation with multiple inlets and outlets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional separation devices use multiple inlets and outlets for separation, then separation capability is improved, but recirculation and particle trapping occur

Engineering Contradiction:
Improveseparation capabilityVSAvoidflow stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device segments the flow path into distinct regions using separation walls that extend from the bottom wall toward the top wall, creating separate flow channels that prevent recirculation while maintaining multiple inlet/outlet functionality. Each segment handles specific particle streams independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension by using separation walls that extend partially through the channel height, creating three-dimensional flow management. This vertical segmentation allows multiple inlets and outlets to operate simultaneously without horizontal recirculation issues.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If flow dividers are used to prevent recirculation, then flow stability is improved, but device complexity increases

Engineering Contradiction:
Improveflow stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the flow division function from separate movable components and integrates it directly into the channel structure through fixed separation walls. This eliminates the need for complex flow divider mechanisms while maintaining flow stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The separation walls themselves perform the dual function of both separating particle streams and preventing recirculation, eliminating the need for additional flow divider components. The structure serves its own flow management needs.

Inventive Principle:
Principle #25Self-service

3Productivity

If microfluidic devices are made with small dimensions for high throughput, then productivity is improved, but particle trapping at inlets and outlets increases

Engineering Contradiction:
ImprovethroughputVSAvoidparticle trapping
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

By extending separation walls vertically through the channel height, the invention creates three-dimensional flow paths that guide particles away from inlet/outlet regions. This vertical dimension prevents particles from being trapped at the ends of the channel while maintaining compact horizontal dimensions for high throughput.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Manufacturing precision

If conventional devices perform separation across channel width, then separation is achieved, but the number of particles that can be separated simultaneously is limited

Engineering Contradiction:
Improveseparation precisionVSAvoidsimultaneous separation capacity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention transitions from two-dimensional separation across the channel width to three-dimensional separation using vertical separation walls. This allows multiple particle streams to be separated simultaneously in the vertical dimension while maintaining precise separation control, thereby increasing throughput without sacrificing separation precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-throughput sorting and separation of tens of millions of particles per second, reducing damage to sensitive biological structures and allowing for preparative separations with reduced interaction effects, while supporting applications like cell enrichment and analysis.

Implementation Method 1

A microfluidic device with a microchannel having a wide-to-thin aspect ratio, featuring multiple inlets and separation walls that allow for hydrodynamic focusing, reducing interactions with channel walls

Methodology Applied
Scientific EffectHydrodynamic focusing:

Implementation Method 2

Enables high-throughput sorting and separation of tens of millions of particles per second

Methodology Applied
Scientific EffectContinuous flow:

Data Source

PatentUS7897044B2Fluid separation device
Publication Date: 2011.03.01 CENT NAT DE LA RECH SCI (C N R S)
  • US7897044B2 patent drawing
  • US7897044B2 patent drawing
  • US7897044B2 patent drawing

AI summary

The present invention relates to a fluidic separation device comprising:at least one microchannel (2; 66) extending along a longitudinal axis (X), the microchannel having a cross-section that presents a width measured along a first transverse axis (Y) and a thickness measured along a second transverse axis (Z) perpendicular to the first, the width being greater than the thickness, the microchannel including, along the second transverse axis, bottom and top walls (3 and 4);at least first, second, and third inlets (7, 8, and 9) in fluidic communication with the microchannel (2), the second inlet (8) being disposed on the second transverse axis (Z) between the first and third inlets (7 and 9); andat least first and third transverse separation walls (10 and 11) respectively separating the first and second inlets and the second and third inlets, the first and second separation walls (10; 11) being arranged in such a manner that the second inlet (8) is separated from each of said bottom and top walls (3 and 4) by a non-zero distance measured along the second transverse axis (Z), the second inlet (8) being, in particular, adjacent to at least one of the separation walls.