Microfluidic Cassette for Point-of-Care Viral Detection

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Solution Overview

Problem

Current methods for detecting viral infections, such as COVID-19, Ebola, and Yellow Fever, are inefficient and lack portable, user-friendly diagnostic devices that can be used by minimally trained healthcare providers, especially in remote areas, and there is a need for rapid and accurate detection of these viruses and serological immunity.

Innovation Solution

A system and method for detecting viruses using a disposable microfluidic assay cassette that separates plasma from blood, reconstitutes test reagents, and performs serological immune response analysis, allowing for point-of-care detection of viral antibodies or antigens within 15 minutes using a small sample volume, without requiring electrical means for sample movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional laboratory-based detection methods are used, then detection accuracy is maintained, but device complexity and requirement for trained personnel increase

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the diagnostic process into discrete modular components: sample collection device, microfluidic processing module with integrated plasma separation, reagent reservoirs, and detection module. Each module performs a specific function and can be independently manufactured and validated, reducing overall system complexity while maintaining diagnostic accuracy through standardized interfaces and protocols

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic system performs automated plasma separation from whole blood through integrated filtration membranes and capillary-driven fluid transport, eliminating the need for manual centrifugation or trained phlebotomy techniques. The system self-regulates fluid flow rates and timing through passive microfluidic design, enabling untrained personnel to obtain accurate results

Inventive Principle:
Principle #25Self-service

2Measurement precision

If conventional laboratory methods are used, then comprehensive analysis is achieved, but loss of time in sample transport and processing increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidtime loss
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system combines multiple laboratory functions into a single portable device: blood sampling, plasma separation via microfluidic filtration, reagent mixing, incubation, and optical detection all occur within one integrated platform. This consolidation eliminates sample transport between laboratories and enables complete diagnostic workflow in approximately 15 minutes at the point of care

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Dried blood spots are collected and stabilized at the point of care, preserving sample integrity without requiring immediate processing or cold chain storage. The microfluidic system then performs preliminary plasma separation and antigen-antibody binding reactions before final detection, enabling rapid turnaround without compromising analytical accuracy

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If portable detection devices are developed, then ease of operation in remote areas is improved, but measurement precision may deteriorate

Engineering Contradiction:
Improveease of operationVSAvoiddetection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system replaces complex mechanical laboratory equipment (centrifuges, automated analyzers, temperature-controlled incubators) with passive microfluidic structures that use capillary forces, surface tension, and pressure gradients to drive fluid flow and reactions. This substitution maintains analytical precision while enabling operation in remote settings without electricity or trained technicians

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system optimizes reaction conditions by controlling key parameters within narrow ranges: microfluidic channel dimensions regulate flow rates and mixing efficiency, membrane pore sizes control plasma filtration, and pre-loaded reagent concentrations ensure optimal binding conditions. These parameter optimizations maintain laboratory-grade detection accuracy in a simplified portable format

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If small sample volumes are used, then patient comfort and sample collection ease are improved, but detection sensitivity may worsen

Engineering Contradiction:
Improvesample collection easeVSAvoiddetection sensitivity
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system uses dried blood spot sampling, where a small volume of blood (50-100 µL) is applied to filter paper and air-dried, creating a stable copy of the original sample that can be stored and transported without degradation. This copying approach preserves analyte integrity while minimizing patient discomfort and collection complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The microfluidic system incorporates porous filtration membranes with controlled pore sizes that enable efficient plasma separation from small blood volumes. The high surface area-to-volume ratio of the porous structure maximizes filtration efficiency, allowing adequate plasma recovery from minimal sample inputs while maintaining detection sensitivity through concentrated analyte recovery

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, accurate, and portable detection of viral infections and immunity at the point of care, using a small sample volume, reducing the need for laboratory equipment and trained personnel, and facilitating disease surveillance in resource-limited settings.

Implementation Method 1

separates plasma from blood

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

without requiring electrical means for sample movement

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

performs serological immune response analysis, allowing for point-of-care detection of viral antibodies or antigens

Methodology Applied
Scientific EffectAntigen-antibody binding: Absorption (physical)

Data Source

PatentUS20240302369A1System and methods for detection of pathogenic viruses
Publication Date: 2024.09.12 VIROFORGE TECH LLC
  • US20240302369A1 patent drawing
  • US20240302369A1 patent drawing
  • US20240302369A1 patent drawing

AI summary

The present invention provides a system and methods for the detection of peptides from and antibodies against coronaviruses, filoviruses, flaviviruses, or combination thereof, in a sample. A method for detecting the presence of a coronavirus in a sample may comprise: collecting a small sample of a biological fluid from the test subject, adding sample to a viral test cassette, initiating sample processing by the assay cassette to incubate the diluted sample and developing reagents with an antibody microarray contained within the cassette, and results of the test are read by visual examination and process the results to determine if the subject is infected by a coronavirus.