Microfracture Pick Tip Reinforcement for Bone Penetration

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Solution Overview

Problem

Conventional microfracture picks face difficulties in advancing through hard cortical bone, leading to potential tip breakage and damage to surrounding tissue, and the use of strike plates makes the device cumbersome and limits access to the surgical site.

Innovation Solution

A microfracture pick with an elongated member featuring a sharp, angled tip and at least one engaging feature for a strike instrument, allowing force translation through the shaft for effective penetration without tip damage and improved access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a conventional microfracture pick is struck with a hammer to advance through cortical bone, then penetration capability is improved, but the tip may break or become damaged

Engineering Contradiction:
Improvepenetration capabilityVSAvoidtip integrity
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The microfracture pick is segmented into distinct functional zones: a reinforced tip section with increased wall thickness and density for durability, a shaft section for force transmission, and a handle section for user control. This segmentation allows the tip to withstand impact forces without breaking while maintaining overall device functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tip is pre-reinforced with increased wall thickness and material density before use, creating a buffer zone that absorbs impact stresses. This beforehand strengthening prevents tip breakage during the striking operation without requiring additional protective measures during the procedure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Force

If a conventional microfracture pick is struck with a hammer to advance through cortical bone, then penetration capability is improved, but surrounding tissue may be damaged

Engineering Contradiction:
Improvepenetration capabilityVSAvoidtissue damage
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The microfracture pick features localized reinforcement at the tip section with increased wall thickness and material density, while the shaft and handle maintain standard dimensions. This local quality enhancement concentrates the reinforcement exactly where impact forces are applied, protecting against tissue damage without adding unnecessary mass or complexity elsewhere in the device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of attempting to soften the tip to protect tissue, the invention inverts the approach by strategically hardening and reinforcing the tip with increased wall thickness and material density. This inversion allows the tip to withstand impact forces while the controlled geometry and reinforcement pattern prevent excessive force transmission to surrounding tissues.

Inventive Principle:
Principle #13The other way round (Inversion)

3Force

If a strike plate is attached to the shaft or handle, then penetration capability is improved, but the device becomes heavy and cumbersome

Engineering Contradiction:
Improvepenetration capabilityVSAvoiddevice weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The microfracture pick merges the strike surface functionality directly into the handle section, eliminating the need for a separate attached strike plate. The handle is designed with an integrated impact-resistant surface that can be struck by a hammer, combining the functions of handle and strike plate into a single unified structure, thereby reducing overall device weight and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The handle section serves multiple functions: it provides user grip, transmits applied forces to the shaft, and incorporates an integrated strike surface for hammer impact. This multi-functionality eliminates the need for separate components like attached strike plates, reducing device weight and cumbersome characteristics while maintaining penetration capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Force

If a strike plate is attached to the shaft or handle, then penetration capability is improved, but access to the surgical site is limited

Engineering Contradiction:
Improvepenetration capabilityVSAvoidsurgical site access
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The microfracture pick combines the strike surface functionality directly into the handle section, creating a compact integrated design. This merging eliminates the need for external strike plates that would protrude and interfere with surgical site access, while still providing the necessary impact surface for hammer strikes to achieve effective penetration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The strike surface is repositioned from a separate attached component (external dimension) to an integrated feature of the handle (internal dimension). This dimensional reorganization allows the strike functionality to be accessed without adding external bulk that would limit surgical site access, as the strike surface is now part of the handle's internal structure rather than an external attachment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces instances of tip fracturing and skiving, enhancing penetration effectiveness while maintaining device maneuverability and access to the surgical site.

Implementation Method 1

The sharp tip of the microfracture pick is then driven about 2 mm to 5 mm through underlying subchondral bone in the region of the removed layer of cartilage to reach a blood supply

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

at least one engaging feature disposed at one or more locations on the shaft for engaging a complementary feature of a strike instrument, wherein the user can use the strike instrument to produce a force that is translated via the shaft through the tip

Methodology Applied
Scientific EffectForce transmission: Mechanical Force

Data Source

PatentEP2967586B1Microfracture pick
Publication Date: 2023.03.01 SMITH & NEPHEW INC
  • EP2967586B1 patent drawingFigure 1
  • EP2967586B1 patent drawingFigure 2
  • EP2967586B1 patent drawingFigure 3

AI summary

A microfracture pick having features configured to aid a user in advancing the microfracture pick through bone. The microfracture pick has an elongated member with a proximal end, a distal end, a sharp, optionally angled tip disposed adjacent the distal end of the elongated member, and at least one engaging feature disposed at one or more locations on the elongated member for engaging a complementary feature of a strike instrument. By striking an impact surface of the strike instrument, the user can produce a force that is translated via the elongated member of the microfracture pick through the tip, thereby making penetration of the tip through the bone more effective.