Inline Microgravity Air Trap Centrifugal Separation

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Solution Overview

Problem

In microgravity environments, such as spaceflight, traditional IV fluid delivery systems fail to effectively exclude air bubbles due to the absence of gravity, leading to potential health risks like air embolisms, as terrestrial air filters are not designed to handle the high pressure-driven flow rates and large air volumes encountered in these conditions.

Innovation Solution

An inline microgravity air trap device is developed, featuring an elongate air trap chamber with a filter and structural insert, utilizing centrifugal force to separate air bubbles from fluids, allowing them to pass through a filter and exit, while the gas-depleted fluid continues to the patient, effectively managing large air volumes intermixed with fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If terrestrial air filters are used in microgravity environments, then air bubbles can be filtered under normal gravity conditions, but the filters cannot handle high pressure-driven flow rates and large air volumes in microgravity

Engineering Contradiction:
Improveair bubble exclusion effectivenessVSAvoidair volume handling capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the separation mechanism from gravity-dependent buoyancy to centrifugal force generation. By introducing a rotating element that creates centrifugal acceleration, the system transforms the physical parameters governing fluid-gas separation, enabling effective air bubble exclusion under high flow rates and pressure conditions where traditional gravity-based filters fail in microgravity environments

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the passive mechanical filtration system with an active centrifugal separation system. Instead of relying on passive filter media that clog under high air volumes, the invention uses rotational mechanics to generate centrifugal forces that actively separate gas from fluid, allowing the system to handle large air volumes and high flow rates that would overwhelm conventional filters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If pressure bags are used to deliver fluid in microgravity, then fluid delivery can be maintained without gravity, but excessive air in the IV tubing cannot be effectively removed

Engineering Contradiction:
Improvefluid delivery capabilityVSAvoidair embolism risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent merges the fluid delivery function with the air removal function into a single integrated device. The centrifugal separation chamber simultaneously serves as both the fluid administration interface and the gas-liquid separation mechanism, eliminating the need for separate pressure bags and air traps while addressing both fluid delivery and air embolism prevention in microgravity environments

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If gravity-based air separation is used, then air bubbles can be excluded under normal Earth conditions, but the separation mechanism fails in microgravity environments

Engineering Contradiction:
Improveair bubble exclusion effectivenessVSAvoidmicrogravity environment compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent fundamentally changes the physical parameter driving separation from gravitational acceleration to centrifugal acceleration. By rotating the separation chamber or introducing a rotating element, the system generates artificial gravity through centrifugal force, enabling air bubble exclusion to function reliably in microgravity environments where natural gravity is absent

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from a static, gravity-dependent separation system to a dynamic, rotation-based system. The introduction of rotational motion creates time-varying centrifugal forces that actively separate gas from fluid, making the system adaptable to both terrestrial and microgravity environments by changing the operational state from static to dynamic

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device significantly outperforms commercial filters at higher pressures and flow rates, effectively removing air bubbles, reducing the risk of air embolisms and ensuring safe IV fluid delivery in microgravity environments.

Implementation Method 1

The Helical baffle is formed to direct fluid from the pressurized fluid supply to accelerate centrifugally around the filter, forcing gas contained in the fluid to pass through the filter into the interior of the tube

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11504484B2Inline microgravity air trap device and an intravenous assembly incorporating an inline microgravity air trap device
Publication Date: 2022.11.22 FORMANEK ARTHUR
  • US11504484B2 patent drawing
  • US11504484B2 patent drawing
  • US11504484B2 patent drawing

AI summary

An inline microgravity air trap device includes an elongate air trap chamber, the air trap chamber having a blind end, an opposite air outlet end containing a gas egress opening, a fluid inlet port connecting to a pressurized fluid supply, a fluid outlet port connecting the air trap chamber to a fluid delivery destination, a filter forming a tube having an interior, a first end at the blind end of the air trap chamber and a second end at the gas egress opening, and a structural insert in the interior of the tube, having a first insert end located at the blind end, and a second insert end located the air outlet end, where the chamber is formed to direct fluid from the pressurized fluid supply to accelerate centrifugally around the filter, forcing gas contained in the fluid to pass through the filter into the interior of the tube.