Inline Microgravity Air Trap Centrifugal Separation

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Solution Overview

Problem

In microgravity environments, such as spaceflight, conventional air traps used in intravenous fluid delivery systems are ineffective due to the absence of gravity, leading to excessive air bubbles in IV fluids, which can cause severe health issues like air embolisms, as they rely on gravity and buoyancy to separate air from liquids.

Innovation Solution

An inline microgravity air trap device is designed with an elongate air trap chamber and a filter that utilizes centrifugal force to separate air bubbles from fluids, allowing them to pass through a gas egress opening, effectively excluding large quantities of air by employing a structural insert and filter tube configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional air traps are used in microgravity environments, then the device structure remains simple, but the air separation function becomes ineffective due to absence of gravity

Engineering Contradiction:
Improveair separation functionVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the gravity-based mechanical separation system with a centrifugal force-based system. The air trap chamber is rotated to generate centrifugal force that separates air bubbles from fluid, eliminating dependence on gravity while maintaining effective air removal function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs rotational motion of the air trap chamber to create centrifugal separation. The rotation induces forces that separate air bubbles from the fluid stream, providing effective air removal without requiring gravitational field.

Inventive Principle:
Principle #18Mechanical vibration

2Productivity

If pressure bag is used to deliver fluid in microgravity, then fluid delivery is enabled, but excessive air bubbles are introduced into IV tubing

Engineering Contradiction:
Improvefluid delivery capabilityVSAvoidair bubbles in fluid
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent places the air trap chamber between the pressure bag and the IV tubing to perform air removal in advance. Fluid passes through the rotating chamber where centrifugal force separates air bubbles before the fluid enters the IV tubing, preventing air embolism while maintaining fluid delivery.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The air trap chamber acts as an intermediary device between the pressure bag and the patient. It receives fluid with air bubbles from the pressure bag, separates the air through centrifugal force, and delivers air-free fluid to the IV tubing, thus mediating the harmful effect of air bubbles.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If terrestrial air filters are used for IV fluids, then air filtration is provided, but the filters cannot handle large amounts of air delivered in microgravity

Engineering Contradiction:
Improveair filtration functionVSAvoidair volume handled
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces passive terrestrial filters with an active centrifugal separation system. The rotating air trap chamber generates centrifugal force that continuously separates air bubbles from fluid, enabling handling of large air volumes without relying on filter media that would become clogged or inefficient in microgravity conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device successfully manages larger air volumes intermixed with fluids, outperforming commercial filters at higher pressures and flow rates, ensuring safer IV fluid administration in microgravity conditions and potentially in scenarios where gravitational orientation is unreliable.

Implementation Method 1

An inline microgravity air trap device is designed with an elongate air trap chamber and a filter that utilizes centrifugal force to separate air bubbles from fluids

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS20230062073A1Inline microgravity air trap device and an intravenous assembly incorporating an inline microgravity air trap device
Publication Date: 2023.03.02 FORMANEK ARTHUR
  • US20230062073A1 patent drawing
  • US20230062073A1 patent drawing
  • US20230062073A1 patent drawing

AI summary

An inline microgravity air trap device includes an elongate air trap chamber, the air trap chamber having a blind end, an opposite air outlet end containing a gas egress opening, a fluid inlet port connecting to a pressurized fluid supply, a fluid outlet port connecting the air trap chamber to a fluid delivery destination, a filter forming a tube having an interior, a first end at the blind end of the air trap chamber and a second end at the gas egress opening, and a structural insert in the interior of the tube, having a first insert end located at the blind end, and a second insert end located the air outlet end, where the chamber is formed to direct fluid from the pressurized fluid supply to accelerate centrifugally around the filter, forcing gas contained in the fluid to pass through the filter into the interior of the tube.