Microgrid Mode Switching for Load Stabilization Under Power Limits

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Solution Overview

Problem

Microgrid controllers face challenges in efficiently managing power distribution and load stabilization, particularly when interacting with external controllers of larger electrical power distribution systems, and need to adapt configurations to meet power limits and stabilize loads with diverse distributed energy resources.

Innovation Solution

A microgrid controller that can operate in grid-connected or stand-alone modes, receiving control signals from a macrogrid controller to manage power connections, loads, and energy resource systems, and stabilize loads by controlling energy storage and generation systems to maintain system bus frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the microgrid controller manages power distribution to meet external power limits, then the reliability of power supply is improved, but the complexity of control increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The microgrid controller segments the microgrid into multiple controllable zones or regions, each with its own power balance requirements. This allows the controller to manage power distribution in discrete units, making the complex task of meeting external power limits more manageable while maintaining reliability through localized control adjustments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller dynamically adjusts power distribution parameters in real-time based on changing load conditions and external power limit requirements. This dynamic control enables the system to maintain reliability under varying conditions while adapting the control strategy to minimize complexity through automated real-time optimization.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the microgrid controller stabilizes loads by controlling energy storage and generation systems, then the stability of system frequency is improved, but the complexity of control increases

Engineering Contradiction:
Improvesystem frequency stabilityVSAvoidcontrol complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The microgrid controller implements feedback mechanisms that continuously monitor system frequency and automatically adjust energy storage discharge/charge operations and generation system output accordingly. This closed-loop control stabilizes frequency while reducing the perceived complexity through automated responses to frequency deviations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Energy storage systems and generation systems are configured to autonomously respond to frequency stability requirements based on controller signals, performing self-adjustment of their operational parameters. This self-service capability reduces the burden on the controller while maintaining frequency stability.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the microgrid operates in both grid-connected and stand-alone modes, then the adaptability of the system is improved, but the complexity of operation increases

Engineering Contradiction:
Improveoperational mode adaptabilityVSAvoidoperation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The microgrid controller is designed with multi-functionality to handle both grid-connected and stand-alone operational modes through a unified control architecture. This universal design enables the system to adapt to different operational contexts while maintaining consistent ease of operation through standardized control interfaces and procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller acts as an intermediary that manages the transition between grid-connected and stand-alone modes, coordinating the actions of various microgrid components during mode switching. This intermediary function simplifies operation by automating the complex coordination required during mode transitions.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If the microgrid controller interacts with external controllers to meet power limits, then the reliability of power distribution is improved, but the loss of time in communication and coordination increases

Engineering Contradiction:
Improvepower distribution reliabilityVSAvoidcommunication and coordination time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The microgrid controller pre-coordinates with external controllers to establish power limit parameters and operational constraints before actual power distribution begins. This preliminary action reduces the need for time-consuming real-time communication during critical power distribution operations, maintaining reliability while minimizing time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller implements streamlined communication protocols that skip unnecessary coordination steps and directly exchange essential power limit information with external controllers. This optimized communication approach maintains reliable power distribution while reducing the time spent on coordination through efficient information exchange.

Inventive Principle:
Principle #21Skipping (Rushing through)

Data Source

PatentUS12531422B2Flexible load stabilization modes for a power distribution system
Publication Date: 2026.01.20 CATERPILLAR INC
  • US12531422B2 patent drawing
  • US12531422B2 patent drawing
  • US12531422B2 patent drawing

AI summary

A power distribution system includes a macrogrid controller configured to control one or more first loads associated with a macrogrid, wherein the one or more first loads include a microgrid comprising one or more second loads and a plurality of energy resource systems; and a microgrid controller configured to receive one or more control signals from the macrogrid controller and control a power connection of the microgrid to the macrogrid based on the one or more control signals. The microgrid controller is configurable in a grid-connected mode, during which the microgrid is connected to the macrogrid, and a stand-alone mode, during which the microgrid is disconnected from the macrogrid, and wherein the microgrid controller is configured to operate in the grid-connected mode or in the stand-alone mode based on the one or more control signals.