Microinjectors for Oral Macromolecule Delivery

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Solution Overview

Problem

The oral delivery of macromolecules, such as insulin and anti-TNF-α drugs, is challenging due to degradation by the gastrointestinal tract's acid and digestive enzymes, and limited absorption across epithelial cell junctions, with no FDA-approved method for intraluminal injection that avoids GI tract blockage.

Innovation Solution

Development of microinjection devices with autonomous actuators and microinjectors, coated with materials like chitosan and poly(lacto-co-glycolic acid), capable of penetrating the GI mucosa and delivering drugs through the epithelial cell junctions, activated by physiological cues like temperature and pH, housed in an enteric capsule for safe passage through the stomach.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical modifications or encapsulation methods are used to improve macromolecule diffusion, then absorption capability is improved, but treatment effectiveness remains limited due to degradation and poor permeation

Engineering Contradiction:
Improveabsorption capabilityVSAvoidtreatment effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention extracts the macromolecule from the harmful GI environment by using microinjectors to deliver the drug directly through the epithelial cell junctions into the bloodstream, bypassing the degradation-prone GI lumen and avoiding the need for chemical modifications or encapsulation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The microinjector acts as an intermediary device that bridges the GI lumen and the bloodstream, enabling direct translocation of macromolecules across the epithelial barrier without chemical modification, thereby solving both absorption and effectiveness problems simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If intraluminal injection is used to deliver macromolecules across epithelial junctions, then bioavailability is improved, but device size must be small enough to avoid GI tract blockage

Engineering Contradiction:
ImprovebioavailabilityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The injection system is segmented into multiple microinjectors (e.g., arrays of 6-12 microinjectors per device) that are small enough to navigate the GI tract without blockage, while collectively delivering sufficient drug payload to achieve therapeutic bioavailability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces complex mechanical injection systems with autonomous actuators that use environmental triggers (pH change, temperature) to activate injection, eliminating the need for large mechanical components while maintaining injection capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If oral delivery is used to improve compliance and reduce costs, then treatment accessibility is improved, but macromolecules are degraded by acid and digestive enzymes

Engineering Contradiction:
ImprovecomplianceVSAvoiddegradation by acid and enzymes
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The microinjector is pre-loaded with the macromolecule in a protected state and remains inert during oral passage through the stomach, then activates only after reaching the target site in the intestine, preventing premature degradation and maintaining drug integrity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention extracts the macromolecule from the harmful GI environment by delivering it directly through the epithelial barrier into the bloodstream, bypassing the degradation-prone GI lumen entirely

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The devices enable efficient and safe delivery of macromolecular drugs like insulin across the GI tract, increasing bioavailability and systemic exposure, with no adverse effects on the GI tract, and can be administered orally or rectally without causing blockage.

Implementation Method 1

autonomous actuator and one or more microinjectors operably connected to the autonomous actuator

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

The protective coating comprises poly-methacrylate, alginate, methylcellulose, or a combination thereof

Methodology Applied
Scientific EffectChemical Resistance:

Implementation Method 3

at least a portion of the one or more microinjectors (e.g., the patch on the tip of the microinjectors) further comprises chitosan

Methodology Applied
Scientific EffectMucus penetration:

Data Source

PatentUS20240157101A1Delivery of macromolecules using microinjectors
Publication Date: 2024.05.16 JOHNS HOPKINS UNIVERSITY
  • US20240157101A1 patent drawing
  • US20240157101A1 patent drawing
  • US20240157101A1 patent drawing

AI summary

The present disclosure provides microscale devices, systems, and methods thereof for the delivery of therapeutic and prophylactic active agents (e.g., macromolecules).