Microlayer Optical Stack for Blood-Flow-Independent Oxygen Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional techniques for monitoring oxygen levels, such as fingertip pulse oximeters, rely on blood flow and can lead to inaccurate readings when perfusion is compromised.

Innovation Solution

An optical stack with a test sample and a first optical filter comprising multiple microlayers, each less than 500 nm thick, that converts excitation light to a different wavelength, allowing accurate sensing of oxygen levels in skin tissue without relying on blood flow, using fluorescence quenching by oxygen to determine optical intensity changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional pulse oximeters are used to monitor oxygen levels, then the measurement can be obtained, but the accuracy deteriorates when blood flow is compromised

Engineering Contradiction:
Improveoxygen level measurement accuracyVSAvoidreliability under compromised perfusion
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a fluorescent sensor material as an intermediary that converts excitation light to emitted light at different wavelengths. This intermediary enables direct optical sensing of oxygen in skin tissue without requiring blood flow, resolving the contradiction between measurement accuracy and reliability under compromised perfusion conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/blood-flow-dependent pulse oximetry system with an optical sensing system using fluorescence. The sensor material emits light that is sensitive to oxygen presence, substituting the mechanical circulation-based measurement with an optical field-based measurement that does not depend on blood flow

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a multilayer optical filter is used to separate wavelengths, then the spectral separation improves, but the device complexity increases

Engineering Contradiction:
Improvewavelength separation capabilityVSAvoidnumber of microlayers
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical filter is segmented into multiple thin microlayers (at least 20 layers), each with thickness less than 500 nm. This segmentation allows precise spectral separation of excitation and emitted wavelengths while maintaining a compact structure, achieving high measurement precision without excessive device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical filter uses composite material structures with alternating layers of different materials (e.g., high-index and low-index materials) to achieve wavelength-selective transmission. This composite approach enables precise spectral separation through constructive and destructive interference, improving measurement precision while managing device complexity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables non-invasive, accurate sensing and monitoring of oxygen levels by detecting changes in optical intensity due to oxygen presence, providing reliable readings independent of blood flow.

Implementation Method 1

The test sample is configured to convert at least a portion of an incident excitation light having an excitation wavelength to a converted light having a converted wavelength different from the excitation wavelength

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

The plurality of microlayers has an optical transmittance T1≥20% at the excitation wavelength and at a first incident angle. The plurality of microlayers has an optical transmittance T2≥20% at the converted wavelength and at a second incident angle

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

using fluorescence quenching by oxygen to determine optical intensity changes

Methodology Applied
Scientific EffectFluorescence quenching: Absorption (EM radiation)

Data Source

PatentUS20250383235A1Optical stack, optical device and optical construction
Publication Date: 2025.12.18 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US20250383235A1 patent drawing
  • US20250383235A1 patent drawing
  • US20250383235A1 patent drawing

AI summary

An optical device for sensing a presence of an analyte in a person is provided. The optical device includes a light source, an optical stack, and a reader. The light source emits a first light having a first wavelength. The optical stack is placed on a skin of the person. The optical stack includes a sensor material and an optical filter. The sensor material emits a second light having a second wavelength when irradiated with the first light. An optical property of the second light is sensitive to the presence of the analyte. The optical filter is disposed on the sensor material and includes a plurality of microlayers numbering at least 10 in total. The optical filter has different first and second transmittances at the respective first and second wavelengths.