MicroLED Display Panel Blocking Walls for Viewing Angle Uniformity

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Solution Overview

Problem

Conventional microLED display panels suffer from visual discomfort due to discrepant viewing angles and light crosstalk caused by driver ICs, which block light and create shadows and dark stripes, especially in large-scale displays.

Innovation Solution

Incorporating first and second blocking walls made of opaque, nonreflective materials between rows and columns of microLEDs, respectively, to equalize viewing angles and prevent light obstruction, with the first blocking walls being comparable in height to the driver ICs and the second blocking walls being comparable in height to the microLEDs, allowing for improved optical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If driver ICs are disposed on the substrate to drive microLEDs, then the display panel can be driven and controlled, but the driver ICs block light and cause shadow and dark stripes on the display

Engineering Contradiction:
Improvedisplay driving capabilityVSAvoidlight obstruction and shadow
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent divides the blocking wall structure into two segments: first blocking walls disposed between rows of microLEDs and second blocking walls disposed between columns of microLEDs. This segmentation allows each blocking wall to address specific shadowing issues from driver ICs in different directions, effectively eliminating dark stripes while maintaining display functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces blocking walls as intermediary structures between the driver ICs and the microLEDs. These blocking walls act as mediators that prevent light from being blocked by the driver ICs, thereby eliminating the shadow and dark stripe effects while allowing the driver ICs to continue functioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If driver ICs with height substantially greater than microLEDs are used, then the display panel can be driven, but the vertical viewing angle is greatly confined to less than 90 degrees

Engineering Contradiction:
Improvedisplay driving capabilityVSAvoidviewing angle
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent addresses the viewing angle limitation by introducing blocking walls that extend in the vertical dimension. These blocking walls compensate for the height difference between driver ICs and microLEDs, effectively extending the light path and improving the vertical viewing angle to approximately 90 degrees or more.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If conventional microLED display panels are used without blocking walls, then the structure is simple, but light crosstalk occurs between microLEDs

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight crosstalk
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent uses the second blocking walls disposed between columns of microLEDs to segment and isolate the light paths of adjacent microLEDs. This segmentation prevents light from one microLED from crosstalk into adjacent microLEDs, improving display quality while adding minimal structural complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12261159B2Micro-light-emitting diode display panel
Publication Date: 2025.03.25 PRILIT OPTRONICS INC
  • US12261159B2 patent drawing
  • US12261159B2 patent drawing
  • US12261159B2 patent drawing

AI summary

A micro-light-emitting diode (microLED) display panel includes a substrate; a plurality of microLEDs disposed and arranged in rows and columns on the substrate; a driver disposed on the substrate; a plurality of first blocking walls respectively disposed between rows of the microLEDs; and a plurality of second blocking walls respectively disposed between the microLEDs of the same row.