Micro-LED Catadioptric Display Screen for Ambient Light Contrast

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Solution Overview

Problem

Existing display technologies face challenges in achieving high contrast and efficiency in brightly illuminated environments due to ambient light reflections, which degrade image contrast and increase power consumption, especially with traditional LED displays that use black resin materials to suppress background light reflections but reduce efficiency and increase power consumption.

Innovation Solution

A display apparatus utilizing a micro-LED array aligned with catadioptric optical elements and a low reflection screen with a light absorbing structure, featuring a transparent support substrate and light transmitting apertures, to minimize reflections and enhance luminance efficiency, allowing for high contrast and uniformity in high ambient luminance environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If black resin material is used to suppress background light reflections, then contrast is improved, but light absorption increases and efficiency decreases

Engineering Contradiction:
Improveambient light reflectionsVSAvoidlight absorption
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The front surface is segmented into multiple functional layers: AR coating layer for reflection reduction, AG layer for diffusion, and black resin material for absorption. Each layer handles a specific aspect of light management, allowing the system to achieve high contrast without excessive light absorption by distributing functions across multiple specialized components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the front surface have different optical properties: the AR coating provides anti-reflection in specific wavelength ranges, the AG layer provides diffusion in specific areas, and the black resin material provides absorption in specific zones. This local differentiation allows optimal performance for each function while minimizing overall energy loss.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If AR coating is applied to reduce reflected luminance, then contrast is improved, but cost increases and damage susceptibility increases

Engineering Contradiction:
Improvereflected luminanceVSAvoidcoating durability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The front surface uses a composite structure combining AR coating, AG layer, and black resin material. This composite approach provides the reflection reduction benefits of AR coatings while the additional layers (particularly the AG layer and black resin) provide mechanical protection and durability, reducing the susceptibility to damage of the delicate AR coating.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If AG layer is used to diffuse reflected light, then uniformity is improved, but image resolution decreases and contrast degrades

Engineering Contradiction:
Improveimage uniformityVSAvoidperceived image resolution
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The AG layer provides partial diffusion rather than complete diffusion of reflected light. By controlling the diffusion degree, the system achieves sufficient uniformity to mask reflections and improve perceived evenness, while maintaining enough image detail and resolution for acceptable quality. The diffusion is applied selectively to reflected ambient light rather than all light paths.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high contrast and luminance efficiency while reducing power consumption, achieving a perceived visual contrast ratio of over 3000:1 in indoor environments and maintaining contrast in outdoor conditions with significantly reduced ambient light reflections.

Implementation Method 1

at least one image pixel array relay structure comprising: a plurality of micro-LEDs arranged to output light

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

a plurality of catadioptric optical elements arranged in a catadioptric optical element array, wherein each of the catadioptric optical elements of the plurality of catadioptric optical elements is aligned in correspondence with a respective one or more of the micro-LEDs

Methodology Applied
Scientific EffectCatadioptric optical relay: Reflection

Implementation Method 3

a low reflection screen comprising a light absorbing structure arranged on a side of a transparent support substrate wherein the light absorbing structure comprises a plurality of light transmitting apertures arranged in an aperture array

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS12002789B2Display apparatus
Publication Date: 2024.06.04 OPTOVATE
  • US12002789B2 patent drawing
  • US12002789B2 patent drawing
  • US12002789B2 patent drawing

AI summary

A display apparatus comprises an array of micro-LEDs and an aligned array of catadioptric optical elements wherein the array of micro optics is further aligned to an array of apertures of a low reflection screen. Advantageously such an arrangement provides a display with large images of configurable size, low cost and high brightness that can achieve high contrast in high illuminance from ambient lighting while also achieving high luminous efficiency.