μ-LED Brightness Control With Dual-Gate PWM Circuit

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Solution Overview

Problem

Current technologies face challenges in efficiently controlling and varying the brightness of micro-light emitting diodes (μ-LEDs) in displays due to limited space and complexity in current control circuits, particularly in achieving high directionality and avoiding the 'fly screen effect' in augmented and virtual reality applications.

Innovation Solution

A control circuit and method that utilize a dual-gate transistor with a backgate for pulse-width modulation, allowing for space-saving and efficient brightness control, and a pulsed voltage signal approach to adjust LED current, enabling operation at multiple brightness levels and temperature stabilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional control circuits are used for μ-LEDs, then the circuit can control the LED, but the circuit occupies excessive space and increases device complexity

Engineering Contradiction:
Improvecontrol circuit areaVSAvoidcontrol circuit complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent combines multiple control functions (current regulation, pulse-width modulation, temperature compensation) into a single integrated control circuit that directly interfaces with the μ-LED. This merging of functions reduces the overall circuit area and decreases device complexity while maintaining full control capability over the μ-LED brightness and stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control circuit is designed with multi-functionality, serving as a universal controller that handles current regulation, PWM dimming control, and temperature compensation simultaneously. This single circuit performs multiple tasks that would traditionally require separate components, thereby reducing space occupation and simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If continuous voltage signal is used for brightness control, then the control is simple, but the brightness precision and temperature stability are insufficient

Engineering Contradiction:
Improvebrightness control precisionVSAvoidcontrol signal complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs pulse-width modulation (PWM) technique where a periodic pulse signal is used instead of a continuous voltage signal. The duty cycle of the periodic pulse varies to control the average brightness, providing precise brightness control. The periodic nature of the signal also enables synchronization with the μ-LED switching, improving control precision while maintaining manageable circuit complexity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control circuit dynamically adjusts the pulse width and frequency based on temperature feedback and desired brightness level. This dynamic adaptation allows the system to maintain precise brightness control under varying temperature conditions, transforming a static control approach into a dynamic one that responds to real-time conditions.

Inventive Principle:
Principle #15Dynamics

3Illumination intensity

If high current is used to increase brightness, then the brightness is sufficient, but the power consumption increases and temperature stability decreases

Engineering Contradiction:
ImproveLED brightnessVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

By using pulse-width modulation, the circuit delivers high current only during the pulse duration rather than continuously. The duty cycle determines the average brightness level, allowing the LED to achieve sufficient brightness during the on-period while consuming less power overall. This periodic current delivery reduces heat generation and improves temperature stability compared to continuous high current operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control circuit preliminarily determines the required brightness level and calculates the appropriate pulse width before applying current to the LED. This preliminary calculation ensures that the minimum necessary current is applied only when needed, optimizing power efficiency while achieving the required illumination intensity, thereby reducing unnecessary power consumption and heat generation.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If simple control circuit is used, then the device complexity is low, but the color accuracy and stability are insufficient

Engineering Contradiction:
Improvecolor accuracyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent incorporates temperature sensing and compensation mechanisms where the control circuit monitors the μ-LED temperature and adjusts the drive current or PWM parameters accordingly. This feedback loop compensates for temperature-induced color shifts, maintaining color accuracy. The feedback-based approach achieves high color precision without requiring overly complex circuitry, as the compensation is integrated into the existing control structure.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise and efficient brightness control of μ-LEDs, reducing the 'fly screen effect' and improving color accuracy and stability, while maintaining temperature stability and reducing power consumption.

Implementation Method 1

A control circuit and method that utilize a dual-gate transistor with a backgate for pulse-width modulation, allowing for space-saving and efficient brightness control

Methodology Applied
Scientific EffectPulse-width modulation:

Implementation Method 2

micro-light emitting diodes (μ-LEDs) in displays

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 3

a pulsed voltage signal approach to adjust LED current, enabling operation at multiple brightness levels

Methodology Applied
Scientific EffectElectrical current control: Ohm's Law

Implementation Method 4

improving color accuracy and stability, while maintaining temperature stability

Methodology Applied
Scientific EffectTemperature stabilization:

Data Source

PatentUS12190788B2μ-LED, μ-LED device, display and method for the same
Publication Date: 2025.01.07 OSRAM OPTO SEMICON GMBH & CO OHG
  • US12190788B2 patent drawing
  • US12190788B2 patent drawing
  • US12190788B2 patent drawing

AI summary

Disclosed are various aspects of a μ-LED or a μ-LED array for augmented reality or lighting applications, in particular in the automotive field. The μ-LED is characterized by particularly small dimensions in the range of a few μm.